Lean Six Sigma Process Engineer for Assembly & Automation

SolvChem; Pearland (TX); On-site; USD 75,000 - 110,000; Full time

Job summary

SolvChem is seeking a Process Engineer to design, optimize, and standardize manufacturing assembly processes. You will drive Lean and Six Sigma initiatives, analyze data, and collaborate with cross-functional teams to improve equipment, automation, workflows, and overall line effectiveness.

Responsibilities include eliminating bottlenecks, applying 5S and Kaizen, conducting time studies, and implementing standard work.

Qualifications

• Bachelor’s Degree in Industrial Engineering, Manufacturing Engineering, or a related field, required.
• 0-3 years of experience as a process or manufacturing engineer, specifically within a high-volume assembly line environment.
• Ability to work on-site in Greater Houston, collaborate with cross-functional teams, and communicate clearly in both technical and non-technical contexts.
• Bilingual in English and Spanish is highly preferred.
• Certifications in Lean Six Sigma (Green or Black Belt) are highly preferred.

Responsibilities

• Analyze existing assembly line workflows to eliminate bottlenecks and reduce cycle times.
• Implement Lean Manufacturing and Six Sigma methodologies (e.g., 5S, Kaizen, Value Stream Mapping) to minimize waste.
• Conduct time and motion studies to establish standard work instructions and line balancing.
• Design, evaluate, and implement assembly tooling, fixtures, and automated equipment.
• Collaborate with automation engineers to integrate robotics, sensors, and PLC systems into the assembly line.
• Oversee the installation, commissioning, and qualification of new manufacturing equipment.
• Identify root causes of production defects using tools like FMEA (Failure Mode and Effects Analysis) and 6M problem-solving.
• Establish and monitor Key Performance Indicators (KPIs) such as OEE (Overall Equipment Effectiveness) and scrap rates.
• Work closely with the Quality Assurance team to ensure products meet regulatory and internal standards.
• Create and maintain detailed standard operating procedures (SOPs), manufacturing routing, and rework instructions.
• Train assembly line operators and technicians on new processes, tooling, and safety protocols.

Skills

Lean manufacturing

Six Sigma

Root cause analysis

Process design

Process control

Data analysis

OEE analysis

Cross-functional teamwork

Communication

Spanish language

Education

Bachelor’s Degree in Industrial Engineering

Tools

Minitab

ERP/MES

PLC systems

Automation tooling

Job description

SolvChem is seeking a Process Engineer to design, optimize, and standardize manufacturing assembly processes. You will drive Lean and Six Sigma initiatives, analyze data, and collaborate with cross-functional teams to improve equipment, automation, workflows, and overall line effectiveness.

Responsibilities include eliminating bottlenecks, applying 5S and Kaizen, conducting time studies, and implementing standard work.