Lean Materials Engineer: Kitting & Flow Optimizer

General Motors; Lansing (MI); On-site; USD 70,000 - 90,000; Full time

Job summary

General Motors in Lansing, MI seeks an Industrial Engineer - Indirect Materials to optimize material flow and implement lean systems supporting safe, efficient assembly operations. You will work with production, material, and leadership to ensure right parts are delivered at the right time and place.

The role emphasizes PFEP development, kitting optimization, and continuous improvement across shifts, with strong problem-solving and cross-functional communication required.

Qualifications

• Bachelor's degree in engineering or related field, or equivalent experience.
• 1+ year of Industrial Engineering, Lean Material Strategies, supply chain, material operations, manufacturing, or continuous improvement experience.
• Experience in manufacturing or assembly with lean systems and process improvement.
• Knowledge of material flow, kitting, sequencing, routing, storage, and internal material handling systems.
• Experience supporting PFEP development, standardized work, and launch or change management activities.
• Working knowledge of work measurement, predetermined time studies, or labor analysis.
• Strong analytical, problem-solving, communication, and interpersonal skills; able to work cross-functionally.
• Ability to work through all 3 shifts (1st, 2nd, 3rd) and overtime as needed.
• Self-motivated with a continuous improvement mindset.
• Strong oral and written communication skills.

Responsibilities

• Develop and implement lean material system strategies that improve material flow and reduce waste.
• Define and optimize part presentation methods including kitting, sequencing, and presentation devices.
• Support PFEP development and lead station-by-station reviews for delivery methods and material handling.
• Create and maintain accurate material flow data, routings, and tracking documentation.
• Develop layouts and space utilization plans for lineside presentation and storage areas using CAD tools.
• Lead or support launch of new programs and material strategy changes.
• Drive labor optimization through work measurement and route planning.
• Collaborate with production, supply chain, and engineering teams on material delivery solutions.
• Analyze operations to identify bottlenecks and implement improvements for throughput and ergonomics.
• Ensure material systems align with safety and quality requirements.
• Coach teams in standardized LMS processes and lean principles.
• Work as one team to drive accountability and results.

Skills

Lean material systems

PFEP development

Work measurement

Parts presentation

Kitting & sequencing

Cross-functional teamwork

Continuous improvement

Education

Bachelor's degree in engineering

Tools

AutoCAD

Teamcenter Visualization

FactoryCAD

Job description

General Motors in Lansing, MI seeks an Industrial Engineer - Indirect Materials to optimize material flow and implement lean systems supporting safe, efficient assembly operations. You will work with production, material, and leadership to ensure right parts are delivered at the right time and place.

The role emphasizes PFEP development, kitting optimization, and continuous improvement across shifts, with strong problem-solving and cross-functional communication required.