Lean Manufacturing Engineer - Process Optimization & CI

Amarillo Gear Company

Amarillo (TX)

On-site

USD 65,000 - 90,000

Full time

14 days+

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Job summary

Amarillo Gear Company LLC, part of Marmon Holdings, seeks a Manufacturing Engineer to improve processes, boost machine efficiency, reduce waste, and lead capital projects aligned with our culture of excellence.

This role applies Lean, continuous improvement, and collaboration across Safety, Quality, Production, Maintenance, Programming, Supply Chain, and leadership to deliver sustainable productivity and cost improvements.

Qualifications

Bachelor’s in Industrial/Manufacturing Engineering or related degree is required or preferred.
1-3 years industrial experience (Experience and/or training in safe work environments, capital improvement, and maintaining compliance with ISO standards)
Excellent cross-departmental communication skills, verbal and written
Strong organizational, analytical, and time management skills with attention to detail and the ability to prioritize multiple projects
Green Belt Certification preferred
Experience in leading Continuous Improvement events/capital projects
Highly proficient in Microsoft Office (Excel, Word, Access, PowerPoint, etc.)
CAD software experience (SolidWorks, AutoCAD, Inventory, or similar) preferred
Exposure to CNC machining, automation, or precision manufacturing preferred
Understanding of GD&T and manufacturing drawings
Familiarity with ISO 9001
Ability to travel to other locations, as needed

Responsibilities

Facilitate VAVE (Value added value engineering) and LEAN projects to improve productivity, reduce cycle times, and eliminate waste.
Lead lean manufacturing initiatives including 5S, Kaizen Events, Standard Work, Value Stream Mapping, SMED, and Visual Management.
Monitor and improve Overall Equipment Effectiveness, machine utilization, downtime, scrap, and throughput to drive predictive maintenance processes.
Manage project timelines, budgets, and cross-functional communication.
Monitor statistical reporting and all KPI’s to drive preventative actions.
Work with the shop leads on day-to-day Continuous Improvement projects (PDCA Boards).
Analyze current production floor plan and work towards in‑lining the material flow (equipment placement and space requirements to maximize efficiency).
Ensure that project schedules are developed and targets are reached.
Evaluate manufacturing capacity and develop recommendations for future growth.
Create manufacturing work instructions, process documentations, and SOPs.
Collaborate with Quality to reduce defects and improve process capability.
Support new product introductions by developing efficient manufacturing processes, including work holding, fixturing, tooling, and programs.
Ability to facilitate cross‑functional teams and empower employees to achieve Lean results.
Track and report continuous improvement savings.
Maintain compliance with all safety, environmental, and quality management systems.
Self‑driven and goal oriented.
Problem solving and analysis abilities through the utilization of root cause analysis tools.
Perform other duties, as assigned.