Lead Test Systems Design Engineer

GE Aerospace; Grand Rapids (MI); Hybrid; USD 90,000 - 122,000; Full time

Job summary

Join GE Aerospace as a Lead Test Systems Design Engineer, where you will design automated test systems for high-volume production testing of electronic assemblies. This role combines advanced engineering skills with leadership, focusing on ensuring efficient production processes and maintaining product quality in a collaborative environment.

Benefits

Extensive corporate relocation package

Comprehensive healthcare benefits

401(k) matching

Tuition assistance

Paid parental leave

Qualifications

• 5+ years in developing automated test systems for complex products.
• Ability to read mechanical and electrical drawings.
• Experience with data communication protocols.

Responsibilities

• Design and manage automated test systems.
• Lead cross-functional teams in test requirement specifications.
• Analyze test data and communicate results.

Skills

Analytical skills

Problem-solving

Communication skills

Education

Bachelor's degree in Electrical Engineering

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Computer Engineering

Tools

C/C++

Python

National Instruments TestStand

Job description

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Job Description Summary

The Lead Test Systems Design Engineer will design and develop automated test systems and test programs for design verification and high-volume production testing of electronic assemblies. This will include the management of requirements, design of electronic circuits, and development of test software to attain full test automation, as well as integration of hardware & software into complete systems. He/she will support four key activities:

• Design and specify new production test equipment for complex electronic products.
• Lead development of the test equipment through all phases of the project: Planning, Requirements, Architecture, Hardware/Software Design, Integration, Verification.
• Influence overall test strategy, test data analytics, and test strategies for high-volume electronics manufacturing.
• Support next generation product design and test equipment platform developments and deployments.
  
  

The Advanced Lead Test Systems Design Engineer is responsible for ensuring all aspects of the product can be thoroughly tested, leading development of the test equipment through all phases of the project and working with multidisciplinary teams to ensure successful completion of test systems through qualification and into production. They will drive design improvements, as necessary, utilizing data analysis, KPIs, and metrics, to achieve and maintain production capability and consistency.

Location: Grand Rapids, MI

This position, which offers a blend of onsite and hybrid work arrangements, is based in Grand Rapids, MI and necessitates a presence in the office for 2-3 days each week. An extensive corporate relocation package is also available for eligible candidates.

Job Description

Roles and Responsibilities:

• Lead development of the test equipment through all phases of the project: Planning, Requirements, Architecture, Hardware/Software Design, Integration, Verification.
• Collaborate with cross-functional teams to define test requirements and specifications.
• Design, develop, and maintain end-of-line test systems to ensure product functionality and quality. Generate test software, design electrical test hardware, and lead corresponding design reviews.
• Analyze test results to identify trends, anomalies, and potential issues. Communicate test results and findings effectively to stakeholders.
• Work closely with design, manufacturing, and quality teams to ensure seamless integration of testing into the production process.
• Investigate and resolve issues related to test equipment hardware and software. Work with manufacturing and product engineering teams to implement corrective actions.
• Work with manufacturing counterparts to identify opportunities to improve test processes, reduce cycle times, and enhance test coverage. Apply lean principles to optimize testing workflows and eliminate waste.
• Create and maintain detailed documentation for test procedures, equipment, and results.
• Train operators and technicians on the proper use of test equipment and procedures.
• Provide technical support for test-related issues during production.
• Support product and test equipment design changes for obsolescence management, product improvement, and cost-out activities.
  
  

Basic Qualifications

• Bachelor's degree in Electrical Engineering, Mechanical Engineering, Computer Engineering, or related field from an accredited university or college.
• 5+ years of professional experience developing automated test systems for complex electronic products, electrical systems design, or similar.
• Software design experience with text-based languages such as C/C++/C# and Python.
• Ability to read and interpret mechanical drawings, electrical schematics, and wiring diagrams.
• Understanding of military and industry specifications, standards, and federal aviation regulations as they apply to the development of electronic equipment.
• Demonstrated ability to analyze and resolve problems.
• Strong oral and written communication skills.
• Experience with data communication protocols such as RS-232, RS-422, and Ethernet TCP/IP.
• Demonstrates a strong sense of urgency in achieving goals.
  
  

Eligibility Requirements

• US Citizen: This role requires use of technical data subject to U.S. Government contract restrictions and this posting is only for U.S. Citizens. GE will require proof of status prior to employment.
• Able to obtain & maintain an active security clearance.
• Reside in or Relocate to Grand Rapids, MI - An extensive corporate relocation package is also available for eligible candidates.
  
  

Desired Characteristics

• Experience with processor-based electronics hardware, especially with respect to test and diagnostics.
• Proficiency in software development using National Instruments TestStand, C/C++/C#, LabWindows/CVI.
• In-depth knowledge of automated test engineering disciplines and methodologies.
• Analysis experience with Mechanical design, Integrated electronics, and circuit card assemblies.
• Working knowledge of complex avionics systems and their components.
• Experience with test system design and development for integrated electronics and circuit card assemblies.
• Experience with high volume electronics manufacturing and end-of-line testing.
• Experience with environmental testing to standards such as DO-160, MIL-STD-810.
• Demonstrated ability to solve complex problems and deliver results.
• Familiarity with aerospace standards, materials, and manufacturing processes.
• Demonstrated application of problem solving and root cause corrective action tools and process.
• Self-starter who takes ownership of product line and is committed to continuous improvement initiatives.
• Strong oral and written communication skills.
• Attention to detail.
  
  

At GE Aerospace, we have a relentless dedication to the future of safe and more sustainable flight and believe in our talented people to make it happen. Here, you will have the opportunity to work on really cool things with really smart and collaborative people. Together, we will mobilize a new era of growth in aerospace and defense. Where others stop, we accelerate.

The base pay range for this position is $90,800.00 - 121,100.00 USD Annual. The specific pay offered may be influenced by a variety of factors, including the candidate’s experience, education, and skill set. This position is also eligible for an annual discretionary bonus based on a percentage of your base salary/ commission based on the plan. This posting is expected to close on 8/01/2025.

GE Aerospace offers comprehensive benefits and programs to support your health and, along with programs like HealthAhead, your physical, emotional, financial and social wellbeing. Healthcare benefits include medical, dental, vision, and prescription drug coverage; access to a Health Coach from GE Aerospace; and the Employee Assistance Program, which provides 24/7 confidential assessment, counseling and referral services. Retirement benefits include the GE Aerospace Retirement Savings Plan, a 401(k) savings plan with company matching contributions and company retirement contributions, as well as access to Fidelity resources and planning consultants. Other benefits include tuition assistance, adoption assistance, paid parental leave, disability insurance, life insurance, and paid time-off for vacation or illness.

GE Aerospace (General Electric Company or the Company) and its affiliates each sponsor certain employee benefit plans or programs (i.e., is a “Sponsor”). Each Sponsor reserves the right to terminate, amend, suspend, replace or modify its benefit plans and programs at any time and for any reason, in its sole discretion. No individual has a vested right to any benefit under a Sponsor’s welfare benefit plan or program. This document does not create a contract of employment with any individual.

#securityclearance

This role requires access to U.S. export-controlled information. Therefore, for applicants who are not asylees, refugees, lawful permanent residents or U.S. Citizens (i.e., not a protected individual under the Immigration and Naturalization Act, 8 U.S.C. 1324b(a)(3), otherwise known as a U.S. Person), final offers will be contingent on the ability to obtain authorization for access to U.S. export-controlled information from the U.S. Government.

Additional Information

GE Aerospace offers a great work environment, professional development, challenging careers, and competitive compensation. GE Aerospace is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

GE Aerospace will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable).

Relocation Assistance Provided: Yes

Seniority level

• Seniority level

  Mid-Senior level

Employment type

• Employment type

  Full-time

Job function

• Job function

  Engineering and Information Technology

• Industries

  Aviation and Aerospace Component Manufacturing

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