Lead Mechanical Engineer - Aerospace Rotating Machines

Videoray; Huntsville (AL); On-site; USD 112,000 - 170,000; Full time

Job summary

AeroVironment in Huntsville, AL seeks a Lead Mechanical Engineer to design, analyze, and test mechanical systems and electronics packaging for high-altitude aerospace applications. You will manage development projects and coordinate with subcontractors to deliver robust solutions.

The role requires deep experience in mechanical design, thermal and structural analysis, and MIL-STD-961D compliant subsystems. You will lead a team in creating drawings, BOMs, test procedures, and documentation to

Qualifications

• 8–12 years in mechanical engineering with 5+ years in production rotating electrical machines and aerospace packaging
• Experience specifying mechanical subsystems per MIL-STD 961D or equivalent
• Proficient in SolidWorks, ANSYS, and ANSYS Icepack
• Experience with bonding techniques for extreme environmental conditions
• Experience with BOM and product documentation
• Ability to work in a fast-paced, deadline-driven environment

Responsibilities

• Lead thermal, structural, dynamic, and fluid flow analysis for electronics equipment
• Lead testing and data collection in lab and field
• Models the mechanical devices and selects the proper material
• Performs stress and fatigue analysis; performs thermal analysis and selects bonding material
• Develops mechanical drawings and specifies dimensional tolerances
• Develops assembly instructions and test procedures
• Develops test plans and test procedures to verify designs
• Works on complex issues requiring in-depth knowledge of factors
• Executes team assignments with schedule, milestones, resources; may coordinate team
• Other duties as assigned

Skills

SolidWorks

ANSYS

ANSYS Icepack

Thermal analysis

Structural analysis

Fatigue analysis

MIL-STD 961D

Mechanical design

Electronics packaging

Education

MS in Mechanical Engineering

Tools

SolidWorks

ANSYS

ANSYS Icepack

Job description

AeroVironment in Huntsville, AL seeks a Lead Mechanical Engineer to design, analyze, and test mechanical systems and electronics packaging for high-altitude aerospace applications. You will manage development projects and coordinate with subcontractors to deliver robust solutions.

The role requires deep experience in mechanical design, thermal and structural analysis, and MIL-STD-961D compliant subsystems. You will lead a team in creating drawings, BOMs, test procedures, and documentation to