Lead Mechanical Design Engineer

Honeywell Aerospace US LLC; Lansdale (Montgomery County); On-site; USD 123,000 - 154,000; Full time

Benefits offered by this job

Medical, dental, vision, life insured

Disability coverage

401(k) match

Educational assistance

Parental leave and holidays

Paid time off

Job summary

Honeywell Aerospace US LLC is seeking a Senior Mechanical Engineer specializing in electronics packaging for defense applications. You will lead packaging design, perform thermal and vibration analyses, and collaborate with electrical and system teams to ensure robust, compliant solutions.

Requires a decade of mechanical engineering experience in defense electronics packaging, proficiency in Creo and ANSYS, and MIL-STD knowledge.

Qualifications

• Bachelor's degree in mechanical engineering.
• 10+ years in mechanical engineering with electronics packaging in the defense industry.
• Proficient in CAD (Creo) and simulation (ANSYS) for mechanical analysis.
• Familiar with MIL-STD and defense regulations.
• Strong communication and teamwork.

Responsibilities

• Lead design and development of electronics packaging for reliability in harsh environments.
• Perform thermal, vibration, and stress analyses to validate designs.
• Collaborate with electrical engineers to integrate packaging with components.
• Oversee prototyping, testing, and validation against performance criteria.
• Document design processes, materials specs, and testing protocols.
• Mentor junior engineers and drive continuous improvement.
• Monitor project plans, deadlines, and budgets.
• Coordinate export-control documentation and compliance.

Skills

Creo CAD

ANSYS

Electronics packaging

Defense industry

MIL-STD knowledge

Thermal analysis

Vibration analysis

Project collaboration

Technical mentoring

Education

Bachelor’s degree in mechanical engineering

Tools

PTC Creo

ANSYS (simulation)

Job description

We are seeking a highly skilled Senior Mechanical Engineer with a strong background in electronics packaging to join our dynamic engineering team. The ideal candidate will possess extensive experience in the defense industry, demonstrating expertise in the design, analysis, and implementation of packaging solutions for electronic systems. This role will involve collaborating with interdisciplinary teams to develop innovative solutions that meet stringent military specifications and operational requirements.

Responsibilities

• Lead the design and development of robust electronics packaging solutions that ensure the reliability and durability of electronic systems in harsh environments.
• Conduct thermal, vibration, and stress analyses to validate packaging designs and ensure compliance with specifications.
• Collaborate with electrical engineers and system designers to integrate packaging solutions seamlessly with electronic components.
• Oversee prototyping, testing, and validation of packaging designs, ensuring they meet performance criteria and safety regulations.
• Create and maintain detailed documentation for design processes, materials specifications, and testing protocols.
• Mentor and provide technical guidance to junior engineering team members, fostering a culture of innovation and continuous improvement.
• Stay updated with emerging technologies and industry trends to inform packaging design and materials selection.
• Participate in project planning and management activities, including risk assessments and resource allocation.
• Ensure adherence to project deadlines and budgets while maintaining high-quality standards in engineering deliverables.
• Collaborate with compliance teams to identify and document export-controlled items, maintain accurate records, and support audits or inquiries related to export classification.

Qualifications

You Must Have:

• Bachelor’s degree in mechanical engineering or related field.
• A minimum of 10 years of experience in mechanical engineering, with a focus on electronics packaging in the defense industry.
• Proficient in CAD software (PTC Creo preferred) and simulation tools (ANSYS preferred) for mechanical analysis.
• Strong understanding of materials and processes used in electronics packaging, including thermal management and environmental protection strategies.
• Familiarity with MIL-STD and other defense-related regulations and standards.
• Excellent problem-solving skills and the ability to work collaboratively in a team-oriented environment.
• Effective communication and project management skills, with the capability to convey technical concepts to non-engineering stakeholders.

We Value:

• Experience with additive manufacturing and other advanced manufacturing techniques in packaging applications.
• Knowledge of environmental testing methods (e.g., MIL-STD-810) and reliability engineering principles.
• Security clearance or eligibility for security clearance is a plus.

Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status.

The annual base salary range for this position is $123,000 - $154,000. Please note that this salary information serves as a general guideline. Honeywell considers various factors when extending an offer, including but not limited to the scope and responsibilities of the position, the candidate's work experience, education and training, key skills, as well as market and business considerations.

About us:

Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission-focused execution.

Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.

Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.

Every horizon. Every mission. Every day.

Benefits:

Beyond a performance-driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:

• Employer-subsidized medical, dental, vision and life insurance
• Short-term and long-term disability coverage
• 401(k) match, flexible spending accounts and health savings accounts
• Employee assistance program and educational assistance
• Parental leave and 12 paid holidays
• Paid time off for vacation, personal and sick time

Explore your benefits: https://honeywellaerospacebenefits.com/