Junior R&D Engineer: Prototyping & CAD

PDW; Huntsville (AL); On-site; USD 55,000 - 75,000; Full time

Benefits offered by this job

Medical coverage

On-site gym

401(k) plan

Paid time off

EAP

Job summary

Performance Drone Works (PDW) is seeking a Junior R&D Engineer in Huntsville, AL to help turn concepts into functional prototypes. You will design, prototype, test, and refine mechanical systems with guidance from senior engineers.

The role emphasizes hands-on fabrication, rapid iteration, and documentation of results. Work with 3D CAD, additive manufacturing, and test fixtures; collaborate on electronics integration and tool development.

Qualifications

• Bachelor's degree or equivalent in mechanical engineering or related field.
• Experience with mechanical fabrication, prototype development, assembly, or testing.
• Working knowledge of 3D CAD software such as SolidWorks or similar.
• Experience with additive manufacturing (FDM and/or SLS).
• Strong mechanical aptitude and hands-on problem-solving ability.
• Ability to use hand tools, measurement equipment, and fabrication equipment.
• Ability to follow engineering direction and procedures with increasing independence.
• Ability to document technical work, test configurations, and results.
• Willingness to learn new engineering tools, processes, and test methods.
• Must be able to obtain and maintain a U.S. Security Clearance.

Responsibilities

• Create and modify 3D CAD models for prototype components, assemblies and test fixtures.
• Modify existing designs based on prototype testing and feedback.
• Perform basic tolerance analysis and apply dimensions to prototypes.
• Communicate design options, advantages, risks, and trade-offs.
• Develop parts for additive manufacturing, machining and related processes.
• Translate CAD concepts into functional prototypes.
• Build, modify, assemble, and troubleshoot prototype systems.
• Utilize rapid prototyping methods to support development.
• Support electronics integration including mounting and cable routing.
• Record test configurations, procedures, and results clearly.
• Identify failure modes and assist root-cause investigations.
• Suggest design or process improvements based on test results.

Skills

3D CAD (SolidWorks)

Additive manufacturing

Hands-on hardware

Measurement tools

Documentation

Electromechanical understanding

Education

Bachelor's degree in Mechanical Engineering or related field

Tools

SolidWorks

SLS & FDM machines

Job description

Performance Drone Works (PDW) is seeking a Junior R&D Engineer in Huntsville, AL to help turn concepts into functional prototypes. You will design, prototype, test, and refine mechanical systems with guidance from senior engineers.

The role emphasizes hands-on fabrication, rapid iteration, and documentation of results. Work with 3D CAD, additive manufacturing, and test fixtures; collaborate on electronics integration and tool development.