Innovative Manufacturing Process Engineer - Launch & Optimize

ZF Group; Marysville (MI); On-site; USD 70,000 - 105,000; Full time

Benefits offered by this job

Annual Incentive Plan

Paid Vacation

Personal Time

401k Plan

Health Care Benefits

Paid Holidays

Job summary

ZF Group in Michigan is seeking a Manufacturing Process Engineer to plan, implement, and maintain stable production processes that ensure quality and throughput on assembly lines. You will lead process activities for new product launches, from tooling to automation, and drive production readiness.

The role requires a bachelor's in engineering, hands-on experience, and strong knowledge of process documentation, SPC, DoE, and AutoCAD.

Qualifications

• Bachelor's degree in Engineering.
• 2 years of manufacturing or design experience (internship/co-op included).
• Gear manufacturing experience preferred.
• Strong computer skills; proficient in MS Office, SPC, DoE, Minitab and basics of auto parts manufacturing.
• Knowledgeable in CNC Turning Machine Programs, Mistake Proofing and Problem-Solving Techniques, SPC.
• Working knowledge of AutoCAD 2D and 3D design for drawings.
• Self-directed and willing to work any shift.
• Authorized to work in the United States now and in the future.

Responsibilities

• Lead process engineering activities for new product launches, including APQP, PPAP, tooling, fixtures, measurement systems, automation, and production readiness.
• Plan, install, and optimize manufacturing cells, equipment, CNC programs, gage programs, and production processes to improve quality, productivity, cycle time, and OEE.
• Develop, maintain, and improve process documentation (Control Plans, PFMEAs, Process Flows, Standard Work).
• Conduct capability studies, Gage R&R (MSA), SPC analyses, audits, PDCA, and 8D investigations for quality improvements.
• Investigate and resolve manufacturing, equipment, and quality issues including non-conforming products and customer complaints.
• Manage tooling, fixtures, gauges, spare parts, and inventory; support cost reduction and energy initiatives.
• Train and support production, maintenance, leadership, and new employees on processes and quality requirements.
• Collaborate with Quality, Design Eng, Supplier Quality, Maintenance, Logistics, Planning, and OEM customers to drive improvements.

Skills

MS Office

SPC

DoE

Minitab

AutoCAD

CNC Turning

Mistake Proofing

Problem Solving

Education

Bachelor's degree in Engineering

Tools

AutoCAD

Minitab

MS Office

Job description

ZF Group in Michigan is seeking a Manufacturing Process Engineer to plan, implement, and maintain stable production processes that ensure quality and throughput on assembly lines. You will lead process activities for new product launches, from tooling to automation, and drive production readiness.

The role requires a bachelor's in engineering, hands-on experience, and strong knowledge of process documentation, SPC, DoE, and AutoCAD.