Hybrid Manufacturing Engineer: Lean, 3D Modeling & Layout

Powersecure-Inc.; Randleman (NC); Hybrid; USD 70,000 - 110,000; Full time

Benefits offered by this job

Medical, dental, vision insurance

401(k) plan with company match

Paid time off

Tuition reimbursement

Wellness programs

Job summary

PowerSecure in North Carolina seeks a Manufacturing Engineer II to drive efficient methods of manufacture, lean improvements, and standardized work to support fast BOM/design responses and better assembly operations.

The role emphasizes manufacturability, CAD-based layout updates, and hands-on shop-floor support, collaborating cross-functionally to advance process efficiency and lean culture.

Qualifications

• Bachelor’s degree in Engineering (Industrial or Mechanical preferred).
• 5+ years of experience in a manufacturing environment.
• Experience with Lean/Continuous Improvement; Green Belt certification preferred.
• Experience in assembly of generator sets, switchgear, and/or metal fabrication equipment preferred.
• Strong problem-solving skills using engineering principles and techniques.
• Effective communication skills, especially when resolving assembly issues with production teams.
• Proficient in Microsoft Office, CAD systems, data analysis, and database tools.
• Experience with facility layout design using AutoCAD.
• Basic understanding of ERP systems (IFS preferred).
• Ability to read and interpret drawings, 3D models, specification sheets, and shop orders.
• Solid understanding of flow diagrams, Value Stream Mapping (VSM), PFMEAs, and layout design.
• Results-driven, with the ability to build strong relationships and manage multiple projects simultaneously.
• Self-starter with a strong sense of urgency and ownership.
• Understanding of integrating automation and AI into manufacturing processes.
• Basic knowledge of G-code

Responsibilities

• Collaborate cross-functionally across departments to support operational goals.
• Develop and improve processes, including Standard Work, SOPs, work instructions, and flowcharts.
• Analyze data to identify waste and process bottlenecks.
• Lead Lean activities such as Kaizen events, Value Stream Mapping (VSM), and process mapping.
• Design and optimize work center layouts to improve use of space, materials, personnel, and equipment.
• Support BOM setup, including product structure and routings.
• Maintain and update facility layouts in CAD to reflect improvements, relocations, and growth.
• Conduct time studies and observations as needed.
• Perform capacity analysis and drive material flow improvements (e.g., pacing charts, methods of manufacturing).
• Partner with Material Planning to enhance material flow (e.g., Kanban, point-of-use storage).
• Collaborate with METs on product improvements, including DFMA, machine capabilities, tooling aids, and poka-yoke solutions.
• Provide hands-on support to the shop floor on manufacturing processes.
• Develop solutions and recommendations for leadership to address manufacturing challenges.
• Promote and reinforce a Lean manufacturing culture.
• Design and develop tools and equipment to improve process efficiency.
• Nest parts for fabrication equipment such as lasers, water jets, and copper punch machines.

Skills

Lean manufacturing

Process improvement

Cross-functional collaboration

Problem solving

3D modeling

Education

Bachelor’s degree in Engineering (Industrial or Mechanical preferred)

Tools

AutoCAD

ERP (IFS)

CAD software

Job description

PowerSecure in North Carolina seeks a Manufacturing Engineer II to drive efficient methods of manufacture, lean improvements, and standardized work to support fast BOM/design responses and better assembly operations.

The role emphasizes manufacturability, CAD-based layout updates, and hands-on shop-floor support, collaborating cross-functionally to advance process efficiency and lean culture.