Senior Hardware Failure Analysis Engineer
Location - : Mountain View, CA
Experience - : 5 - 10 Years
Minimum Qualifications:
- 5+ years of experience in hardware failure analysis, reliability engineering, or manufacturing test/quality for complex systems with electrical, optical, mechanical, and firmware components.
- Strong proficiency in Python and SQL for querying databases, automating data pipelines, and building tracking dashboards.
- Proven ability to analyze system logs, diagnostic fault codes, and manufacturing test data to isolate hardware defects from firmware, calibration, or integration issues.
- Experience organizing and managing large failure ticket queues (categorizing failure modes, linking root-cause issues, and tracking open items to closure).
- Working knowledge of ERP/MES systems (e.g., SAP), BOM/part revisions, component serial-number genealogy, and end-to-end RMA material tracking.
Preferred Qualifications:
- Hands-on failure analysis experience with optical modules, imaging sensors, or mixed-signal PCBAs.
- Strong lab skills in bench setup, Linux command-line diagnostics, and board/module-level troubleshooting.
- Experience partnering with contract manufacturers and suppliers to track RMA turnaround and standardize repair dispositions.
- Familiarity with AI/LLM coding assistants to accelerate data analysis and reporting.
- Triage returned hardware units by combining diagnostic log analysis, test data review, and hands-on lab verification.
- Organize failure tickets into structured failure buckets and track the status of each investigation through closure.
- Track end-to-end RMA material flow and component genealogy across internal labs and manufacturing partners.
- Build and maintain Python/SQL scripts and automated spreadsheets/dashboards to summarize failure trends and reliability metrics.