Hands-on Foam QC & Quality Systems Leader

Morrisette; Reidsville, Northern (NC, KY); Hybrid; USD 70,000 - 110,000; Full time

Job summary

Morrisette seeks a Foam Quality Control Manager to lead the quality program for our foam manufacturing operation in Reidsville, NC. You will drive the QA system, ensure product conformance to drawings and specs, and work cross-functionally with Production, Engineering, and Purchasing to resolve issues and improve processes.

You will supervise QC staff, perform audits, and maintain records while promoting a culture of quality and continuous improvement on the factory floor.

Qualifications

• Bachelor’s degree or equivalent manufacturing experience.

Responsibilities

• Develop, implement, and maintain the department’s QC system and inspection standards.
• Provide hands-on quality leadership on the production floor.
• Establish inspection plans and sampling procedures to ensure product conformance.
• Oversee incoming material inspection and work with suppliers on quality issues.
• Oversee in-process and final inspections for quality and consistency.
• Identify quality issues, root-cause, and implement corrective actions.
• Manage nonconforming material and disposition.
• Lead corrective actions to prevent recurrence.
• Support internal quality audits and maintain documentation.
• Monitor quality metrics and drive improvement initiatives.
• Collaborate with Production and Engineering to reduce defects and costs.
• Investigate and resolve customer quality concerns as needed.
• Ensure measurement equipment is calibrated and maintained.
• Train QC personnel on inspection methods and expectations.
• Promote a culture of quality throughout manufacturing.

Skills

Accuracy

Quality systems

ISO 9001

Root-cause analysis

Audits

Engineering drawings

Independent judgment

Prioritization

Problem-solving

Quality data

Communication

Leadership

MS Excel

Education

Bachelor's degree in Quality/Engineering/Manufacturing

5+ years quality control/QA in manufacturing

Leadership/supervisory experience

Quality management system experience

ISO 9001 familiarity

Reading engineering drawings

Inspection/measurement equipment knowledge

Tools

Calipers

Micrometers

Gauges

Scales

Job description

Morrisette seeks a Foam Quality Control Manager to lead the quality program for our foam manufacturing operation in Reidsville, NC. You will drive the QA system, ensure product conformance to drawings and specs, and work cross-functionally with Production, Engineering, and Purchasing to resolve issues and improve processes.

You will supervise QC staff, perform audits, and maintain records while promoting a culture of quality and continuous improvement on the factory floor.