Foam Quality Lead: Hands-on QC & Process Improvement

MORRISETTE PACKAGING INC; Reidsville (NC); On-site; USD 85,000 - 110,000; Full time

Job summary

MORRISETTE PACKAGING INC in Reidsville, NC is seeking a Foam Quality Control Manager to lead the foam manufacturing quality program, working with Production, Engineering, Purchasing and Management to ensure products meet customer specifications.

This hands-on role establishes inspection plans, monitors quality metrics, resolves root causes, manages nonconforming materials, and trains QC staff to uphold a culture of quality on the production floor.

Qualifications

• Bachelor’s degree in Quality, Engineering, Manufacturing, or related field preferred.
• 5+ years of quality control/quality assurance experience in manufacturing.
• Experience with quality management systems and ISO 9001.
• Internal or lead auditor training is a plus.

Responsibilities

• Develop, implement, and maintain the department’s quality control system and procedures.
• Provide hands-on QC leadership on the production floor.
• Establish inspection plans ensuring drawings, tolerances, and specs are met.
• Oversee incoming material inspection and address material quality issues.
• Oversee in-process and final inspections for quality and consistency.
• Identify root causes and implement corrective actions.
• Manage nonconforming material and disposition.
• Lead corrective actions to prevent recurrence.
• Conduct internal quality audits and maintain inspection records.
• Monitor quality metrics and report defects, scrap, and customer complaints.
• Collaborate with Production and Engineering to reduce process variation.
• Train QC personnel on inspection methods and quality expectations.

Skills

Quality systems

ISO 9001

Root-cause analysis

Internal audits

Engineering drawings interpretation

Decision making

Quality data analysis

Communication

Leadership

Documentation

Problem solving

Attention to detail

Microsoft Excel

Manufacturing environment

Education

Bachelor’s degree in Quality, Engineering, Manufacturing, or related field

Internal auditor or lead auditor training

Experience reading engineering drawings, specifications, and tolerances

Tools

Calipers

Micrometers

Gauges

Measuring equipment

Job description

MORRISETTE PACKAGING INC in Reidsville, NC is seeking a Foam Quality Control Manager to lead the foam manufacturing quality program, working with Production, Engineering, Purchasing and Management to ensure products meet customer specifications.

This hands-on role establishes inspection plans, monitors quality metrics, resolves root causes, manages nonconforming materials, and trains QC staff to uphold a culture of quality on the production floor.