Job Description
Job Title: Failure Analysis Technician
Job Description
The Failure Analysis Technician troubleshoots and repairs customer-returned electronic products at the PCB and component level within a manufacturing environment. This role focuses on identifying root causes of failures, performing precise rework, and validating repairs to restore full product functionality. The technician works closely with engineering teams to communicate findings, support continuous improvement, and ensure that repaired products meet all functional and quality specifications.
Responsibilities
- Troubleshoot and repair customer-returned electronic products at the PCB and component level.
- Perform detailed component-level diagnostics to identify failure modes and determine root causes.
- Execute rework activities, including removal and replacement of SMT components, to correct identified issues.
- Conduct functional testing to verify that repaired products meet defined specifications and performance requirements.
- Validate corrective actions and clearly document repair results, test outcomes, and findings.
- Read and interpret schematics, board layouts, and manufacturing documentation to support accurate troubleshooting and repair.
- Use diagnostic tools and test equipment to isolate faults and confirm proper operation after repair.
- Communicate recurring issues, trends, and significant findings to the engineering team to support product and process improvements.
- Follow established manufacturing and repair processes to maintain consistency, quality, and traceability.
- Maintain a clean, organized work area and handle electronic assemblies and components in accordance with appropriate handling practices.
Essential Skills
- 5+ years of experience in electronics troubleshooting at the PCB and component level.
- 5+ years of experience working in SMT or electronics manufacturing environments.
- Strong proficiency in PCB and component-level troubleshooting, including isolating and correcting complex faults.
- Hands-on experience with electronics failure analysis beyond system-level testing.
- Ability to read and interpret schematics, board layouts, and debug or manufacturing documentation.
- Strong understanding of circuit analysis and basic electronics theory.
- Proficiency using diagnostic tools such as oscilloscopes, multimeters, and related test equipment.
- Demonstrated experience performing rework on SMT components to restore functionality.
- Strong soldering skills, with the ability to work on fine-pitch components.
- Clear written documentation skills to record repair activities, test results, and corrective actions.
Additional Skills & Qualifications
- Fine-pitch SMD soldering experience, including work with complex components.
- Experience repairing customer-returned products and handling RMA (Return Material Authorization) processes.
- Exposure to manufacturing or production repair environments focused on high-quality, repeatable repairs.
- Experience communicating technical findings to engineering or cross-functional teams.
- Comfort working with structured repair workflows and continuous improvement initiatives.
Work Environment
This role operates in a manufacturing and electronics repair environment that supports both first and second shifts. The first shift runs from 5:30 a.m. to 2:00 p.m., and the second shift runs from 2:30 p.m. to 11:00 p.m. The technician works at electronics workstations equipped with diagnostic tools such as oscilloscopes, multimeters, and other test equipment used for PCB and component-level analysis. The environment involves handling SMT components and customer-returned products, performing detailed rework, and conducting functional testing to verify product performance. Work is typically performed at a bench or lab station in a structured production setting, following established procedures and documentation standards.
Job Type & Location
This is a Contract position based out of Carlsbad, CA.
Pay and Benefits
The pay range for this position is $27.79 - $37.02/hr.
Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms.
- Medical, dental & vision
- Critical Illness, Accident, and Hospital
- 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available
- Life Insurance (Voluntary Life & AD&D for the employee and dependents)
- Short and long-te