Engineer - Failure Analysis L2

SMS INFOCOMM CORPORATION; Grapevine (TX); On-site; USD 75,000 - 90,000; Full time

Job summary

SMS INFOCOMM CORPORATION is seeking a Failure Analysis Engineer in Grapevine, TX. The role involves diagnosing and repairing Printed Circuit Board Assembly failures, ensuring product reliability in electronics and telecommunications.

Key responsibilities include conducting root cause analysis, performing complex repairs, and collaborating with teams to improve designs. Candidates should possess a relevant degree and have prior experience in failure analysis or PCB repair.

Qualifications

• Prior experience in failure analysis, PCB repair, quality assurance, or a related field is highly desirable.
• Experience in electronics, telecommunications, or consumer electronics is a plus.

Responsibilities

• Conduct detailed investigations to determine the root cause of PCBA/SYSTEM failures.
• Perform electrical, physical, chemical, and mechanical examinations of failed PCBAs.
• Work closely with design, engineering, and manufacturing teams to provide feedback.

Skills

Proficiency with analytical instruments

Expert-level skills in soldering

Exceptional problem-solving abilities

Excellent written and verbal communication

Strong organizational skills

Education

Bachelor’s or master’s degree in electrical engineering

Tools

Oscilloscope

X-RAY

Multimeter

Thermal Camera

Job description

Job Details: Job Location: Grapevine (4051), TX – Grapevine, TX 76051. Position Type: Full Time. Education Level: 2 Year Degree. Travel Percentage: Negligible. Job Shift: Any. Job Category: Installation – Maint – Repair. Job Title: Failure Analysis Engineer – L2. BU/Department: CUG000. Position Reports To: __________________

Summary

A Failure Analysis Engineer – Board/System Repair Specialist focuses on diagnosing and repairing Printed Circuit Board Assembly (PCB) failures or SYSTEM failures. Responsibilities include identifying root causes of board/system malfunctions, performing component‑level or sub‑system level repairs, and implementing corrective actions to prevent future occurrences. This role is essential in industries such as electronics, telecommunications, and consumer electronics where reliability of PCBA or SYSTEM is critical.

Key Responsibilities

• Failure Analysis
  • Conduct detailed investigations to determine the root cause of PCBA/SYSTEM failures using various analytical tools and techniques.
  • Perform electrical, physical, chemical, and mechanical examinations of failed PCBAs/SYSTEM and components.
  • Analyze data from tests and experiments to identify failure modes and mechanisms.
• Board Repair
  • Perform detailed component‑level diagnostics to identify faulty elements on PCBAs.
  • Conduct soldering, desoldering, and micro‑soldering repairs of components including resistors, capacitors, ICs, and connectors.
  • Replace defective components to restore board functionality.
• SYSTEM Repair
  • Perform detailed diagnostics to identify faulty sub‑system.
  • Conduct dis‑assembly and assembly processes without inducing damage to the system.
  • Replace defective sub‑system to restore system functionality.
• Testing and Evaluation
  • Design and implement tests and experiments to replicate failure conditions.
  • Utilize failure analysis tools such as X‑RAY, Oscilloscope, Multimeter, Thermal Camera, etc.
  • Develop and maintain testing protocols and procedures specific to PCBAs/SYSTEM failure analysis.
• Reporting and Documentation
  • Prepare comprehensive technical reports with findings, pictures, conclusions, and recommendations.
  • Document failure analysis results and maintain detailed repair and maintenance records.
  • Present findings to cross‑functional teams, management, and clients.
• Collaboration and Communication
  • Work closely with design, engineering, and manufacturing teams to provide feedback and support for improving PCBA designs and processes.
  • Collaborate with suppliers and external laboratories for testing and analysis when necessary.
  • Communicate effectively with non‑technical stakeholders to explain complex technical concepts.
• Problem‑Solving and Improvement
  • Develop corrective and preventive actions to address identified root causes of PCBA or SYSTEM failures.
  • Recommend design modifications, material changes, and process improvements based on analysis results.
  • Follow up on implemented solutions to ensure effectiveness and prevent recurrence.
• Tool and Equipment Management
  • Maintain and calibrate failure analysis and board repair equipment.
  • Stay updated on the latest analytical tools and methodologies specific to PCB repair.
• Compliance and Standards
  • Ensure that all analysis procedures and repair methods comply with industry standards and regulations.
  • Keep abreast of new regulations and standards that could impact failure analysis and board repair processes.
• Training and Development
  • Mentor and train junior engineers and technicians in failure analysis and PCB repair techniques and methodologies.
  • Participate in continuous professional development to stay current with industry trends and advancements.

Qualifications

• Education: Bachelor’s or master’s degree in electrical engineering, Electronics Engineering, Materials Science, or a related field.
• Experience: Prior experience in failure analysis, PCB repair, quality assurance, or a related field is highly desirable.
• Industry Knowledge: Experience in electronics, telecommunications, or consumer electronics is a plus.

Core Skills and Competencies

• Technical Skills
  • Proficiency with analytical instruments such as Oscilloscope, X-RAY, Multimeter, Thermal Camera, etc.
  • Strong understanding of electrical engineering principles, circuit design, and PCBA manufacturing processes.
• Repair Skills
  • Expert‑level skills in soldering, desoldering, and micro‑soldering techniques.
  • Hands‑on experience with oscilloscopes, multimeters, and logic analyzers.
• Analytical Skills
  • Exceptional problem‑solving abilities and attention to detail.
  • Ability to interpret complex data and draw meaningful conclusions.
• Communication Skills
  • Excellent written and verbal communication skills for report writing and presentations.
  • Ability to work well in a team environment and interact with various stakeholders.
• Leadership Skills
  • Ability to lead on assigned tasks until completion and mentor junior engineers.
  • Responsible for fostering a healthy and safe work environment, focusing on the well‑being of all associates.
• Other Competencies
  • Strong organizational skills and the ability to handle multiple projects simultaneously.
  • Proactive attitude and the ability to work independently with minimal supervision.

Working Conditions

Environment is climate controlled. Should be able to reach over shoulder heights; bend or stoop below the waist; repetitive wrist, hand, or finger movement; occasional lifting up to 25 pounds.

SMSInfoComm Corporation is an equal opportunity employer. Diversity and Inclusion are the foundation of our culture.