Electrical Controls Engineer

Highcor; Morristown, Northern (TN, KY); Hybrid; USD 75,000 - 110,000; Full time

Benefits offered by this job

Medical, dental, vision coverage

401(k) retirement plan with match

Paid time off and holidays

Tuition reimbursement

Job summary

TOPPAN Packaging Americas is seeking an experienced Electrical/Controls Engineer to design, program and maintain PLC systems across our North American facilities. You will lead safety initiatives, drive process improvements, and collaborate with operations to enhance reliability.

The role requires hands-on PLC expertise (Siemens STEP 7, Schneider Electric), strong AutoCAD documentation skills, and CMMS usage for maintenance planning and asset management. Onsite work in Morristown, TN is required.

Qualifications

• Minimum 3+ years leading a plant maintenance department in industrial manufacturing.
• Bachelor’s degree in Industrial Maintenance, Engineering, or related field is required.
• Experience with CMMS is preferred.
• Experience in TPM or Reliability field is preferred.

Responsibilities

• Develop and modify PLC programs using Siemens STEP 7 and Schneider Electric PLC software.
• Lead safety processes to prevent injuries and ensure employee safety.
• Lead plant compliance with environmental and safety regulations.
• Drive plant/process improvements and set performance standards.
• Collaborate with maintenance and operations to improve equipment reliability.
• Read and interpret electrical and mechanical schematics; support system upgrades.

Skills

Safety leadership

Root cause analysis

Team leadership

Problem solving

Education

Bachelors in Engineering

Tools

Siemens STEP 7

Schneider Electric PLC

AutoCAD

CMMS

Ethernet/IP

Profibus

Modbus

Job description

Company Overview

TOPPAN Packaging Americas specializes in designing and manufacturing sustainable, high-performance flexible and thermoformed packaging solutions for the food, beverage, medical and consumer goods industries. We offer products like transparent high barrier films, pouches, clamshells and trays, utilizing advanced technology to enhance product safety, visibility and environmental sustainability. TOPPAN Packaging Americas operates as part of the global TOPPAN group, with 22 manufacturing facilities across North America, Latin America and Europe.

Our Thermoformed and Flexible Packaging business serves North America, Latin America and Europe with 22 locations. We create and manufacture sustainable packaging solutions. Our customers span the food, retail, and medical sectors. Our packaging meets the needs of a wide range of applications including snacks, condiments, healthcare items, prepared meals, fresh produce, coffee, and pet food. We are committed to responsible packaging that protects products and supports a healthier planet.

Summary Description

We are seeking an experienced Electrical/Controls Engineer with strong PLC programming and industrial automation skills. The ideal candidate will have hands‑on experience with Siemens STEP 7 and Schneider Electric PLC platforms, along with proficiency in AutoCAD and CMMS software for maintenance planning, scheduling, and team coordination.

What you’ll be doing

• Develop and modify PLC programs using Siemens STEP 7 and Schneider Electric PLC software
• Ensure the safety of all employees by leading a comprehensive safety process to prevent injuries.
• Lead plant compliance of all federal, state and local environmental and safety regulations.
• Perform as a key member of the plant leadership team – positive communicator and problem solver - driving for plant/process improvements, meeting objectives and setting the bar for performance standards.
• Support pillar continuous improvement activities.
• Strong troubleshooting skills in industrial electrical controls
• Diagnoses and resolve electrical, control, and automation issues in industrial equipment
• Assist with system upgrades, commissioning, and start-ups
• Collaborate with maintenance and operations teams to improve equipment reliability
• Ensure compliance with electrical codes, safety standards, and company procedures
• Maintain accurate technical documentation and change records
• Proficiency in AutoCAD for electrical drawings and schematics
• Experience using CMMS software for maintenance scheduling and asset management
• Ability to read and interpret electrical / mechanical schematics
• Experience with VFDs, motor controls, and industrial networks (Ethernet/IP, Profibus, Modbus)
• Strong understanding of OSHA requirements related to equipment in-house.
• Ability to identify gaps and assist in implementing countermeasures to achieve Zero Safety Incidents.
• Ability to lead and develop a highly collaborative and effective team.
• Proficient in Root Cause Analysis techniques (FMEA’s, 5Why’s, ATS, etc.) and developing/implementing Countermeasures to drive Zero Breakdown culture.
• Process-oriented. Can identify gaps in any process and implement solutions.
• Management experience in manufacturing or industrial environments
• Ability to lead, prioritize, and coordinate work for maintenance and technical teams
• Experience planning and scheduling work using CMMS or similar systems
• Experience with preventive maintenance programs and reliability initiatives
• Strong project management skills, including task prioritization, timelines, and resource allocation
• Effective communication skills for working with operations, management, and external vendors
• Ability to mentor technicians and engineers and support skill development
• Experience managing contractors, vendors, and service providers
• Strong problem-solving and decision-making abilities under time-sensitive conditions
• Coordinate preventive and corrective maintenance activities using CMMS software
• Understanding of safety leadership and enforcement of electrical and workplace safety standards

Qualifications

• Minimum experience 3+ years of successful experience leading a plant maintenance department in an industrial manufacturing environment and/or 5+ years of supervisory manufacturing experience.
• Minimum education required: Bachelor’s Degree in Industrial Maintenance, Engineering, or a related field.
• Experience with CMMS preferred.
• Experience in TPM or Reliability field preferred

Location

This position is located in Morristown, TN and 100% onsite

Benefits

• Medical, dental, and vision coverage for you and your dependents, including FSA and HSA options
• 401(k) retirement plan with company match
• Wellbeing tools and resources to support holistic health, including an Employee Assistance Program with a variety of services
• Paid time off and holidays to recreate, rejuvenate and care for the health of yourself and family
• Variety of company paid and voluntary employee-paid insurance plans including life, personal accident, and disability insurance
• Tuition reimbursement

Equal Employment Opportunity Statement

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, creed, national origin, ancestry, ethnicity, sex (including pregnancy, childbirth, breastfeeding, and related medical conditions), gender identity or expression, sexual orientation, age, disability, genetic information, marital status, veteran or military status, citizenship status, or any other characteristic protected by applicable federal, state, or local laws. We are committed to providing a workplace where everyone feels respected, valued, and able to contribute to their fullest potential.

We also provide reasonable accommodations to individuals with disabilities throughout the application and employment processes. If you require assistance or accommodation due to a disability, please contact us.

Vision

Change the World through Packaging Innovation

Mission

Foster a society focused on well-being and sustainability, while safeguarding our planet for future generations, through the continuous development of innovative packaging solutions that explore cutting-edge materials and technologies.