Controls Project Engineer

Aegis Worldwide; Sterling Heights (MI); On-site; USD 80,000 - 100,000; Full time

Job summary

Aegis Worldwide in Sterling Heights, Michigan, seeks an experienced professional to develop and support real-time control systems and machine communication interfaces. This role involves PLC and HMI programming, and demands 5+ years of experience with industrial machinery.

With a Bachelor's in Electrical Engineering, you'll ensure project timelines are met and collaborate with the Electrical Engineering team. A safe working environment and adherence to protocols are paramount.

Qualifications

• 5+ years of experience working with industrial machinery or automated equipment.
• Strong background in CNC controls or similar control systems.
• Experience with PLC/HMI programming and system integration.

Responsibilities

• Develop and support real-time control systems and machine communication interfaces.
• Design and program PLCs, HMIs, and motion control systems for new and existing equipment.
• Troubleshoot and resolve software issues during machine startup and customer acceptance.

Skills

PLC programming

Motion control systems

CNC controls

Troubleshooting software issues

System integration

Education

Bachelor’s degree in Electrical Engineering

Job description

Key responsibilities include, but are not limited to:

• Develop and support real-time control systems and machine communication interfaces
• Design and program PLCs, HMIs, and motion control systems for new and existing equipment
• Create and maintain clear software documentation for internal teams, training, and customer use
• Troubleshoot and resolve software issues during machine startup and customer acceptance (travel ~10–30%)
• Partner with Electrical Engineering to define and integrate control hardware (drives, I/O, amplifiers, etc.)
• Collaborate with vendors to support new technology development and resolve control-related issues
• Manage project timelines and budgets for software deliverables, ensuring milestones are met
• Participate in full lifecycle development—from concept and design through build, test, and launch
• Drive standardization across systems while improving performance, reliability, and functionality
• Support a safe working environment and follow all safety protocols

Education / Requirements

• Bachelor’s degree in Electrical Engineering, Computer Engineering, Computer Science, or related field

Experience

• 5+ years of experience working with industrial machinery or automated equipment
• Strong background in CNC controls or similar control systems
• Experience with PLC/HMI programming and system integration
• 3–5 years of motion control programming (additive or subtractive manufacturing preferred)
• Ability to troubleshoot, debug, and optimize control systems in real-world environments