Controls Engineer

CyberCoders; Rock Hill (SC); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Medical Insurance

401(k) Matching

Tuition Reimbursement

Paid Time Off

Onsite Perks

Job summary

CyberCoders is seeking a Controls Engineer to develop, commission, and support industrial control and automation solutions. The role focuses on creating robust PLC-based control logic, designing HMI interfaces, integrating robotics and field devices, and ensuring successful commissioning and troubleshooting at project sites.

You will collaborate with mechanical and automation teams to design I/O lists, wiring, and network architecture, and to support FAT/SAT and on-site commissioning.

Qualifications

• 5+ years of hands-on experience developing PLC control software for industrial automation projects.
• Experience with PLC platforms and programming languages (Ladder Logic, Structured Text, Function Block Diagrams).
• Experience designing and building HMI applications (FactoryTalk View, WinCC, Ignition).
• Robotics, motion control, and fieldbus/industrial network protocols experience.
• FAT/SAT execution and on-site commissioning experience.
• Familiar with safety systems and standards (ISO 13849, IEC 61508).
• Strong documentation and communication skills; able to interact with customers.

Responsibilities

• Design, develop, and document PLC control logic and software.
• Create operator-friendly HMI screens and workflows.
• Integrate robotics and peripheral equipment with control systems.
• Develop FAT, SAT, and support on-site commissioning.
• Troubleshoot control system issues with root-cause analysis.
• Implement safety-related control functions per standards.
• Define I/O lists, wiring, network architecture, and field instrumentation.
• Follow version control, testing, and documentation practices.
• Provide manuals and training materials to operations teams.
• Collaborate with project managers, system integrators, and customers.

Skills

PLC development

HMI development

Robotics integration

FAT/SAT execution

Safety standards

Troubleshooting

Documentation

Travel readiness

Cross-functional teamwork

Communication

Education

Bachelor's degree in Electrical Engineering

Mechatronics or Controls Engineering preferred

Tools

Rockwell/Allen-Bradley

Siemens

FactoryTalk View

WinCC

Ignition

Ethernet/IP

PROFINET

Modbus

Job description

Controls Engineer

We are seeking a Controls Engineer to develop, commission, and support industrial control and automation solutions. The role focuses on creating robust PLC-based control logic, designing HMI interfaces, integrating robotics and field devices, and ensuring successful commissioning and troubleshooting at project sites. The ideal candidate combines strong software engineering practices with hands‑on controls and automation experience to deliver reliable, maintainable systems.

Key Responsibilities

• Design, develop, and document PLC control logic and software following industry standards and company templates.
• Create intuitive and operator-friendly HMI screens and workflows to support safe and efficient operation.
• Integrate robotics, motion control, and peripheral equipment into control systems, collaborating with mechanical and automation teams.
• Develop and execute factory acceptance tests (FAT), site acceptance tests (SAT), and support commissioning activities on site.
• Troubleshoot control system issues during development, commissioning, and production, providing timely root‑cause analysis and corrective actions.
• Implement and verify safety‑related control functions in accordance with applicable safety standards and machine directives.
• Work with electrical designers to define I/O lists, wiring, network architecture, and field instrumentation requirements.
• Follow version control, testing, and documentation best practices, including control system schematics, wiring diagrams, and software revision notes.
• Provide technical support and training to operations and maintenance teams, producing clear manuals and training materials.
• Collaborate with project managers, system integrators, and customers to ensure solutions meet functional requirements, schedules, and budgets.

Qualifications

• Bachelors degree in Electrical Engineering, Controls Engineering, Mechatronics, Computer Engineering or equivalent experience.
• 5+ years of hands‑on experience developing PLC control software for industrial automation projects.
• Proven experience with PLC platforms (e.g., Rockwell/Allen‑Bradley, Siemens, or similar) and programming languages (Ladder Logic, Structured Text, Function Block Diagrams).
• Experience designing and building HMI applications (e.g., FactoryTalk View, WinCC, Ignition, or equivalent).
• Practical experience with robotics integration, motion control, and fieldbus/industrial network protocols (Ethernet/IP, PROFINET, Modbus, OPC UA).
• Strong troubleshooting and commissioning experience, including FAT/SAT execution and on‑site problem resolution.
• Familiarity with safety systems and standards (e.g., safety PLCs, safety relays, ISO 13849, IEC 61508) and implementing safety‑related functions.
• Excellent technical documentation, communication, and teamwork skills; ability to work cross‑functionally and interact with customers on technical topics.
• Willingness to travel to customer sites for commissioning and support as required.
• Relevant certifications (optional): PLC vendor certification, Robotics programming certification, or similar industry credentials preferred.

Benefits

• Medical, Dental, Vision Insurance
• 401(k) matching
• Tuition reimbursement
• PTO
• Onsite perks