Controls Engineer – PLC/CNC Automation

HTC Global Services, Inc.

Sterling Heights (MI)

On-site

USD 90,000 - 120,000

Full time

6 days ago

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Benefits offered by this job

Hybrid work

Work-life balance

Career development

Rewards & recognition

Upskilling

Emerging technologies exposure

Career mobility

Job summary

HTC Global Services in Sterling Heights, MI seeks an experienced Controls Engineer to support manufacturing automation, control systems, and equipment performance improvements. The ideal candidate will have PLC programming, CNC systems, robotics, and manufacturing control experience.

This onsite role requires collaboration with cross-functional teams to improve reliability and efficiency, lead troubleshooting, and implement corrective actions across multiple projects.

Qualifications

High School Diploma or GED.
5+ years of related controls engineering or automation experience.
Experience with PLC controllers, including Siemens, Rexroth, or Allen-Bradley.
Experience with PLC and CNC systems.
Knowledge of manufacturing software systems.
Strong leadership, communication, and teamwork skills.
Experience working with maintenance teams, vendors, and cross-functional personnel.
Proficiency with Microsoft Excel, PowerPoint, and Outlook.

Responsibilities

Develop and implement improvements to control systems and manufacturing equipment.
Analyze manufacturing system data to improve equipment performance.
Lead troubleshooting activities to identify root causes and implement corrective actions.
Coordinate resources to resolve equipment performance and downtime issues.
Support the training of manufacturing personnel and maintenance electricians.
Assist with the integration of controls into manufacturing information systems.
Troubleshoot automation equipment, robotics, machinery, and control systems.
Monitor equipment cycle times using plant monitoring software.
Coordinate and support control system installation projects.
Reprogram equipment to support engineering changes and process improvements.
Maintain backup programs for machinery and automation systems.
Program new automation equipment, material handling systems, machinery, and robots.
Participate in equipment safety reviews and risk assessments.

Skills

PLC programming

Leadership

Teamwork

Communication

Maintenance collaboration

Education

Bachelor's degree in Engineering

High School Diploma or GED

Tools

Siemens Step 7

TIA Portal

Siemens Power Line

Siemens Solution Line

Fanuc controls

PLC/CNC systems

Job description

Location: Sterling Heights (MI) | Employment Type: Full Time - 40 hours per week | Job Level: T3 | Work Preference: Onsite at work location address | Job Code: 244159

Job Description:

Overview

We are seeking an experienced Controls Engineer to support manufacturing automation, control systems, and equipment performance improvements. The ideal candidate will have expertise in PLC programming, CNC systems, robotics, automation troubleshooting, and manufacturing control systems while collaborating with cross-functional teams to improve equipment reliability and production efficiency.

Key Responsibilities

Develop and implement improvements to control systems and manufacturing equipment.
Analyze manufacturing system data to improve equipment performance.
Lead troubleshooting activities to identify root causes and implement corrective actions.
Coordinate resources to resolve equipment performance and downtime issues.
Support the training of manufacturing personnel and maintenance electricians.
Assist with the integration of controls into manufacturing information systems.
Troubleshoot automation equipment, robotics, machinery, and control systems.
Monitor equipment cycle times using plant monitoring software.
Coordinate and support control system installation projects.
Reprogram equipment to support engineering changes and process improvements.
Maintain backup programs for machinery and automation systems.
Program new automation equipment, material handling systems, machinery, and robots.
Participate in equipment safety reviews and risk assessments.

Required Qualifications

High School Diploma or GED.
5+ years of related controls engineering or automation experience.
Experience with PLC controllers, including Siemens, Rexroth, or Allen-Bradley.
Experience with PLC and CNC systems.
Knowledge of manufacturing software systems.
Strong leadership, communication, and teamwork skills.
Experience working with maintenance teams, vendors, and cross-functional personnel.
Proficiency with Microsoft Excel, PowerPoint, and Outlook.

Preferred Qualifications

Bachelor's degree in Engineering.
Experience with robotics and computer vision.
Strong written and verbal communication skills.
Experience with Lean Manufacturing and Six Sigma methodologies.
Knowledge of 8D and 5 Why problem-solving techniques.
Experience with Lean tools including 5S, Kanban, Poka-Yoke, and Value Stream Mapping.
Familiarity with UL508A and NFPA79 standards.
Experience programming and troubleshooting Siemens Step 7 and TIA Portal.
Experience with Siemens Power Line and Solution Line configuration and programming.
Experience troubleshooting Fanuc controls.

What Makes HTC A Great Place To Build Your Future

HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.

At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.

Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.

At HTC Global Services, our culture is an embodiment of who we are – a value-led organizationcommitted to success of our people and customers.