Controls Engineer (Day Shift)

AISIN World Corp. of America; Cibolo (TX); On-site; USD 90,000 - 120,000; Full time

Job summary

AISIN World Corp. of America is seeking a Controls Engineer to maintain, update, troubleshoot and improve the controls system for industrial machining equipment and integrated robotic assemblies across the facility.

The role includes developing control system upgrades, retrofits and automation improvements to increase throughput, reliability and safety, and to support commissioning of new equipment. This position requires strong troubleshooting skills and the ability to document changes clearly

Qualifications

• Proven experience maintaining and upgrading CNC machining and automation systems.
• Ability to program, test, commission PLC, HMI, NC, PMC, and robotics control systems.
• Strong troubleshooting skills to minimize downtime and improve performance.

Responsibilities

• Provide controls engineering support for CNC machines, assembly equipment, robotics, vision systems, and automated production equipment.
• Diagnose and resolve electrical and automation issues to minimize downtime.
• Assist with installation, startup, commissioning, and launch of new equipment.
• Maintain electrical schematics, software backups, and change management documentation.
• Drive continuous improvement initiatives focused on quality, reliability, productivity, and cost reduction.

Skills

Controls engineering

PLC programming

Robotics integration

Tools

PLC

HMI

NC programming

Job description

As a Controls Engineer, you will be responsible to maintain, update, troubleshoot and improve the controls system for industrial machining equipment, and integrated robotic assemblies across a machining and assembly facility.

Position Responsibilities

The incumbent is expected to perform the following functions that the company has determined are essential to this position:

• Provide controls engineering support for CNC machining centers, assembly equipment, robotics, vision systems, automated production equipment, and facility automation.
• Program, modify, test, commission, and troubleshoot PLC, HMI, NC, PMC, and robotic control systems.
• Diagnose and resolve electrical, controls, automation, communication, and equipment performance issues to minimize downtime.
• Develop and implement control system upgrades, retrofits, and automation improvements to increase efficiency, reliability, and throughput.
• Collaborate with maintenance, engineering, production, and quality teams to resolve equipment and process issues.Assist with the installation, startup, commissioning, and launch of new equipment and automation projects.
• Provide technical training and support for maintenance and production personnel.
• Maintain and update electrical schematics, software backups, network diagrams, and change management documentation.
• Ensure compliance with safety requirements, company policies, purchasing procedures, and applicable electrical codes.
• Drive and support continuous improvement initiatives focused on quality, reliability, productivity, and cost reduction.