Controls Engineer

Johnson Electric Group; Vandalia (OH); Hybrid; USD 65,000 - 90,000; Full time

Job summary

Johnson Electric in Vandalia, OH is seeking a Process Engineering Technician to drive efficient product introductions from prototype to full-scale production. You’ll qualify processes, optimize PLC‑based controls, and support AI‑assisted maintenance to reduce waste and improve quality.

The role requires hands‑on experience with automation systems, vision inspection, and data interpretation, with 5–10% travel and onsite work in a fast‑paced manufacturing environment.

Qualifications

• Minimum 3 years’ experience in JMT assembly or similar manufacturing environments.
• Hands‑on PLC programming, troubleshooting, and logic modification experience.
• Experience with industrial vision systems for inspection and verification.
• Knowledge of data and signal processing for diagnostics and process improvement.

Responsibilities

• Run IQ/OQ/PQ/FQ protocols to qualify products.
• Integrate, troubleshoot, and optimize PLC‑based automation systems and electrical controls.
• Configure and support industrial vision systems used for inspection and quality verification.
• Analyze machine data, signals, and sensor outputs to support maintenance and optimization.
• Create work instructions and document production readiness for transitions to production.

Skills

PLC programming

Troubleshooting

Industrial vision systems

Data and signal processing

Automation systems

Robotics interfaces

Sensors

Machine control integration

Pneumatics & actuators

Measurement equipment

Education

Technical degree in engineering or related field

Tools

AB PLCs

Siemens PLCs

Industrial vision systems software

Job description

## **Join Our Team as a Process Engineering Technician at Johnson Electric!****Location:** Vandalia, OH (onsite) **Travel:** 5–10% (domestic and international) As our next **Process Engineering Technician**, you’ll play a key role in introducing new products to the production line efficiently and effectively. Your expertise will ensure smooth transitions from prototype to full-scale production while maintaining quality and reducing waste. ### **Why You’ll Love Working Here:*** **Strong Leadership:** Work under experienced and visionary leaders who guide the company towards success.* **Innovation Hubs:** Access to state-of-the-art facilities and innovation hubs that foster creativity and development.* **Employee Empowerment:** A culture that empowers employees to take initiative and make impactful decisions.* **Diverse Projects:** Work on a variety of projects across different industries, gaining broad experience.* **Mentorship Opportunities:** Access to mentorship programs that help you grow both personally and professionally. ## **Join Our Team as a Process Engineering Technician at Johnson Electric!****Location:** Vandalia, OH (onsite) **Travel:** 5–10% (domestic and international) As our next **Process Engineering Technician**, you’ll play a key role in introducing new products to the production line efficiently and effectively. Your expertise will ensure smooth transitions from prototype to full-scale production while maintaining quality and reducing waste. ### **Why You’ll Love Working Here:*** **Strong Leadership:** Work under experienced and visionary leaders who guide the company towards success.* **Innovation Hubs:** Access to state-of-the-art facilities and innovation hubs that foster creativity and development.* **Employee Empowerment:** A culture that empowers employees to take initiative and make impactful decisions.* **Diverse Projects:** Work on a variety of projects across different industries, gaining broad experience.* **Mentorship Opportunities:** Access to mentorship programs that help you grow both personally and professionally. ### **What You’ll Be Doing:*** Run IQ (Installation Qualifications), OQ (Operational Qualifications), PQ (Performance Qualifications), and FQ (Fixture Qualifications) protocols to qualify products.* Conduct test method validations to ensure new testers meet performance requirements.* Integrate, troubleshoot, and optimize **PLC‐based automation systems** and electrical controls on production equipment.* Configure and support **industrial vision systems** used for inspection, error proofing, and quality verification.* Analyze equipment signals, machine data, and sensor outputs; support **AI‐assisted predictive maintenance** and equipment optimization.* Facilitate prototype builds and document production readiness issues.* Execute and document pilot builds to ensure manufacturing validation.* Create work instructions and support smooth transitions to production.* Verify and optimize cycle times to ensure compliance with engineering estimates.* Train operators on new processes, controls, and automation systems.* Collaborate with cross‐functional teams to resolve issues and enhance manufacturing processes.* Support continuous improvement initiatives aimed at reducing waste, improving automation reliability, and simplifying processes. ### **What We’re Looking For:*** Minimum 3 years’ experience in JMT assembly or similar manufacturing environments.* Hands‐on experience with **PLC programming, troubleshooting, and logic modification** (Allen‐Bradley, Siemens, or equivalent preferred).* Experience with **industrial vision systems** for inspection and verification.* Knowledge of **data and signal processing**, including interpreting machine outputs for diagnostics and process improvement.* Familiarity with **automation systems**, robotics interfaces, sensors, and machine control integration.* Understanding of **mechanical controls**, pneumatics, actuators, and electromechanical systems.* Ability to use measurement equipment during qualification runs.* Strong attention to detail; ensures new processes are robust and well‐documented.* Proactive attitude toward identifying potential waste, safety risks, or quality concerns.* Willingness to adopt and support **AI-enabled tools** for analysis and improvement. ### **How to Apply:**Apply online at www.johnsonelectric.com – We can’t wait to meet you!