CI Engineer

100249 Saia-Burgess LLC; Vandalia (MO); On-site; USD 85,000 - 110,000; Full time

Benefits offered by this job

Competitive Compensation

Professional Growth

Collaborative Culture

Job summary

Johnson Electric, a global leader in motion systems, is seeking a Continuous Improvement Process Engineer in Vandalia, OH. You will evaluate current manufacturing processes, develop standardized workflows, and lead cost-saving initiatives from concept to validation.

Strong Lean, OEE, and data analysis skills are required to drive safety, quality and efficiency improvements across production lines. Join a global team focused on manufacturing excellence, responsible for implementing sustainable

Qualifications

• Bachelor's degree in Industrial/Manufacturing/Mechanical Engineering or related field.
• 3-5 years of experience in a manufacturing environment.
• Experience with Lean Manufacturing, Six Sigma, or Continuous Improvement certifications.

Responsibilities

• Evaluate existing manufacturing processes and prioritize continuous improvement opportunities.
• Develop and maintain standardized manufacturing processes, work instructions, and process documentation.
• Perform time studies, labor analysis, and line balancing to optimize production efficiency.
• Identify and implement productivity improvements that reduce scrap, improve throughput, and increase capacity.
• Design and implement fixtures, tooling, and mistake-proofing (Poka-Yoke) solutions to improve safety, quality, and efficiency.
• Lead cost savings initiatives from concept through implementation, including project planning, execution, and validation.
• Maintain and report cost savings metrics and project status to leadership.
• Support capital equipment justification with cost-benefit analyses and ROI calculations.
• Participate in DFM reviews to improve manufacturability and reduce production costs.
• Facilitate root cause analysis and corrective actions using structured problem-solving methodologies.
• Drive Lean Manufacturing initiatives including 6S, standardized work, visual management, and KPI metrics.

Skills

Industrial Engineering

Lean Manufacturing

Project Management

Root Cause Analysis

Education

Bachelor's degree in Industrial/Manufacturing/Mechanical Engineering

Tools

Microsoft Excel

ERP/MES systems

Job description

Continuous Improvement Process Engineer at Johnson Electric!

Location: Vandalia, OH (onsite)

Vacancy Type: Existing position

Why You’ll Love Working Here

• Innovative Environment: Work on cutting-edge technologies and innovative projects that push the boundaries of what’s possible.
• Professional Growth: Opportunities for continuous learning and professional development through training programs and workshops.
• Collaborative Culture: A supportive and collaborative work environment where teamwork and knowledge sharing are encouraged.
• Competitive Compensation: Attractive salary packages and comprehensive benefits that reward your hard work and dedication.
• Global Presence: Be part of a global company with diverse teams and the opportunity to work on international projects.

What You’ll Be Doing

• Evaluate existing manufacturing processes and prioritize continuous improvement opportunities.
• Develop and maintain standardized manufacturing processes, work instructions, and process documentation.
• Perform time studies, labor analysis, and line balancing to optimize production efficiency.
• Identify and implement productivity improvements that reduce scrap, improve throughput, and increase capacity.
• Design and implement manufacturing fixtures, tooling, and mistake-proofing (Poka-Yoke) solutions to improve safety, quality, and efficiency.
• Lead cost savings initiatives from concept through implementation, including project planning, execution, and validation.
• Maintain and report cost savings metrics, project status, and continuous improvement performance to leadership.
• Support capital equipment justification by developing cost-benefit analyses and return-on-investment (ROI) calculations.
• Participate in Design for Manufacturing (DFM) reviews to improve manufacturability and reduce production costs.
• Facilitate root cause analysis and corrective actions for manufacturing issues using structured problem-solving methodologies.
• Drive Lean Manufacturing initiatives including 6S, standardized work, visual management, continuous flow improvements and KPI Metrics (OEE, Scrap, Downtime, etc.).
• Collaborate with cross-functional teams to implement process improvements while minimizing disruption to production.
• Support production with troubleshooting of manufacturing process issues and implementation of sustainable corrective actions.
• Develop manufacturing layouts and material flow improvements to maximize operational efficiency.

What We’re Looking For

• Strong knowledge of industrial engineering principles and Lean Manufacturing methodologies.
• Experience with process improvement, line balancing, time studies, and workflow optimization.
• Experience in developing, training, implementing OEE.
• Experience designing manufacturing fixtures, tooling, and assembly aids.
• Experience managing multiple continuous improvement and cost reduction projects.
• Knowledge of root cause analysis and structured problem-solving techniques.
• Experience performing manufacturing data analysis using Microsoft Excel or similar software.
• Strong project management, organizational, and communication skills.
• Self-starter with leadership and interpersonal skills.
• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or other related engineering discipline.
• 3-5 years of experience in a manufacturing environment.

Bonus Points If You Have

• Experience with Lean Manufacturing, Six Sigma, or Continuous Improvement certifications.
• Experience with value stream mapping, takt time analysis, and capacity planning.
• Experience supporting automated or high-volume manufacturing environments.
• Knowledge of ERP/MES systems and manufacturing performance metrics.
• Experience leading Kaizen events and cross-functional improvement teams.

Our Company Culture

Our purpose is to improve the quality of life of everyone we touch through our innovative motion systems. We are a truly global team bound together by our shared values. Our culture is built on the diversity, knowledge, skills, creativity, and talents that each employee brings to the company. Our people are our company’s most valuable asset. We are committed to providing an inclusive, diverse and equitable workplace where employees of different backgrounds feel valued and respected, regardless of their age, gender, race, ethnicity or religious background. We are committed to inspiring our employees to grow, act with ownership and find fulfilment and meaning in the work they do.

About Johnson Electric Group

The Johnson Electric Group is a global leader in electric motors, actuators, motion subsystems and related electro-mechanical components. It serves a broad range of industries including Automotive, Smart Metering, Medical Devices, Business Equipment, Home Automation, Ventilation, White Goods, Power Tools, Lawn & Garden Equipment, Warehouse Automation, Liquid Cooling and Robotic joints. The Group is headquartered in Hong Kong and employs over 30,000 individuals in over 20 countries worldwide. Johnson Electric Holdings Limited is listed on The Stock Exchange of Hong Kong Limited (Stock Code: 179). For more information, visit johnsonelectric.com.