Controls Engineer

LVI Associates; Souderton (Montgomery County); On-site; USD 70,000 - 100,000; Full time

Job summary

LVI Associates in the United States seeks a PLC Controls Engineer to design, program, troubleshoot, and commission industrial automation solutions from concept through implementation.

You will develop, configure, and maintain PLC and HMI control systems, program Allen-Bradley/Rockwell platforms, and support startups and field deployments with customers.

This role emphasizes minimal travel, strong problem-solving skills, and collaboration with customers and engineering teams across projects.

Qualifications

• 2+ years experience in controls engineering or PLC programming.
• Experience with Allen-Bradley/Rockwell PLC and HMI programming.
• Ability to create PLC programs from project specs.
• Strong troubleshooting and communication skills.
• Experience reading electrical drawings and AutoCAD schematics.

Responsibilities

• Develop, configure, and maintain PLC/HMI control systems.
• Program and troubleshoot Allen-Bradley/Rockwell platforms.
• Identify root causes and resolve control system issues.
• Support startups, commissioning, and field deployments.
• Produce electrical schematics and project documentation.
• Diagnose faults in PLCs, HMIs, VFDs, networks, and instrumentation.
• Provide technical support directly to customers.
• Assess project risks and mitigation measures.
• Collaborate with customers and engineering teams through the project lifecycle.

Skills

PLC Programming

HMI Programming

Troubleshooting

Electrical Drawings

Education

Electrical Engineering degree

Tools

AutoCAD

Job description

PLC Controls Engineer

Join a dynamic engineering team where you'll be responsible for designing, programming, troubleshooting, and commissioning industrial automation solutions. This position offers a high degree of project ownership, exposure to a wide range of technologies, and the opportunity to work directly with customers to deliver successful automation projects from concept through implementation.

Key Responsibilities

• Develop, configure, and maintain PLC and HMI-based control systems.
• Program, test, and troubleshoot Allen-Bradley/Rockwell automation platforms.
• Investigate and resolve complex control system and automation issues through effective root cause analysis.
• Support system startups, commissioning activities, and field deployments.
• Produce and maintain electrical schematics, project documentation, and technical records.
• Diagnose faults involving PLCs, HMIs, VFDs, industrial networks, and field instrumentation.
• Provide technical support and automation solutions directly to customers.
• Evaluate potential project challenges and implement measures to reduce technical risk.
• Work closely with customers and engineering teams throughout all phases of project execution.

Required Qualifications

• 2+ years experience in Controls Engineering, Industrial Automation, or PLC Programming.
• Demonstrated experience with Allen-Bradley/Rockwell PLC and HMI programming.
• Ability to create and structure PLC programs based on project requirements and specifications.
• Strong troubleshooting, analytical, and problem-solving capabilities.
• Experience developing and interpreting electrical drawings and AutoCAD schematics.
• Excellent written and verbal communication skills.
• Strong organizational abilities with the capacity to manage multiple priorities.
• Valid driver's license and willingness to travel when required.
• Comfortable working independently in customer-facing environments.

Preferred Experience

• Familiarity with Siemens, Mitsubishi, Omron, or other PLC platforms.
• Experience with motion control systems, servo technology, and industrial networking.
• Knowledge of industrial electrical systems and control panel design.
• Understanding of UL508A, NEC, SCCR, and machine safety standards.
• Experience supporting equipment commissioning and startup activities.
• Degree in Electrical Engineering, Mechatronics, or a related technical field.

Why Consider This Opportunity?

• Travel requirements are minimal, typically below 10%.
• Strong emphasis on maintaining a healthy work-life balance.
• Opportunity to work across a broad range of automation projects and industries.
• Involvement throughout the full project lifecycle, from design and development through commissioning and support.
• Customer interaction and ownership of technical solutions.
• Ongoing opportunities for technical advancement and professional development.
• Supportive, collaborative team environment with strong engineering expertise.