Controls Engineer

Monroechamber; Pleasant Prairie (WI); On-site; USD 85,000 - 120,000; Full time

Benefits offered by this job

Comprehensive medical, dental, and eye

401(k) with company match

Tuition reimbursement

Corporate bonus program

Paid time off and holidays

Employee wellness resources

Job summary

Monroechamber in Pleasant Prairie, WI seeks a Controls Engineer to own PLC-controlled production equipment and lead next-generation automation initiatives. You will bridge controls and manufacturing, troubleshooting PLC code and improving processes on the shop floor.

The role focuses on Allen-Bradley platforms, HMIs, sensors, and vision systems, with emphasis on standards, documentation, and uptime improvements. Collaboration with operations and quality is essential.

Qualifications

• Experience with Allen-Bradley PLCs and RSLogix/Studio 5000 programming and troubleshooting.
• Hands-on engineering on production equipment on the shop floor.
• Strong problem-solving and cross-functional collaboration skills.
• Experience with HMIs, sensors and vision systems in manufacturing.
• Lean manufacturing and continuous improvement mindset.

Responsibilities

• Own and support PLC-controlled production equipment and drive automation initiatives.
• Troubleshoot and improve RSLogix and Studio 5000 programs.
• Support HMIs, sensors, vision systems, leak testers, and automation equipment.
• Develop controls standards, documentation, and programming best practices.
• Improve equipment reliability, uptime, and overall system performance.
• Partner with external automation resources as needed.
• Develop and improve manufacturing processes and assembly methods.
• Design and enhance fixtures and tooling.
• Support new product launches and equipment validation activities.
• Establish process specifications and manufacturing standards.
• Drive productivity, quality, and continuous improvement initiatives.
• Work closely with Operations, Quality, Engineering, and Leadership teams.
• Support production troubleshooting and root cause analysis.
• Help define automation and manufacturing requirements for future programs.
• Contribute to long-term automation and equipment strategies.

Skills

Root cause analysis

Troubleshooting

Cross-functional collaboration

Hands-on on production floor

Strong communication

Tools

Allen-Bradley PLCs

RSLogix/Studio 5000

HMIs

Vision systems

Sensors

Leak testers

Job description

Position Title: Controls Engineer Wage: Based on Experience A growing manufacturer in Pleasant Prairie, WI is seeking a Controls Engineer to take ownership of PLC-controlled production equipment and help drive the next generation of automation initiatives. This role is critical to supporting existing manufacturing operations while helping shape future automation, robotics, and process improvement efforts. This position offers a unique blend of Controls Engineering, Manufacturing Engineering, and Automation Engineering, making it ideal for someone who enjoys being hands-on, solving complex technical problems, and working directly with production teams. This role is ideal for an engineer who can bridge the gap between automation and manufacturing. The right candidate will be equally comfortable troubleshooting PLC code, improving manufacturing processes, working with production teams, and leading future automation initiatives.

Controls Engineer Responsibilities

• Own and support Allen-Bradley PLC-controlled production equipment
• Troubleshoot and improve RSLogix and Studio 5000 programs
• Support HMIs, sensors, vision systems, leak testers, and automation equipment
• Develop controls standards, documentation, and programming best practices
• Improve equipment reliability, uptime, and overall system performance
• Partner with external automation and controls resources as needed
• Develop and improve manufacturing processes and assembly methods
• Design and enhance assembly fixtures and tooling
• Support new product launches and equipment validation activities
• Establish process specifications and manufacturing standards
• Drive productivity, quality, and continuous improvement initiatives
• Work closely with Operations, Quality, Engineering, and Leadership teams
• Support production troubleshooting and root cause analysis
• Help define automation and manufacturing requirements for future programs
• Contribute to long-term automation and equipment strategies

Requirements for Controls Engineer

• Strong experience with Allen-Bradley PLCs
• Hands-on programming and troubleshooting in RSLogix / Studio 5000
• Manufacturing Engineering or Automation Engineering background
• Experience supporting production equipment in a manufacturing environment
• Knowledge of HMIs, sensors, controls integration, and machine troubleshooting
• Strong root cause analysis and problem-solving skills
• Hands-on approach with the ability to work directly on the production floor
• Strong communication and cross-functional collaboration skills
• Vision systems integration experience preferred
• Leak testing equipment experience preferred
• Torque monitoring and data collection systems experience is a plus
• Fixture and tooling design is a plus
• Assembly process development preferred
• Lean Manufacturing and Continuous Improvement experience preferred
• Exposure to robotics and advanced automation technologies preferred

What Makes This Opportunity Attractive

• High-impact role with ownership of critical manufacturing systems
• Opportunity to influence long-term automation strategy
• Blend of controls, manufacturing, and process engineering responsibilities
• Direct visibility with engineering and operations leadership
• Future involvement in advanced automation and robotics initiatives
• Collaborative environment where engineers have a meaningful voice in decision-making
• Strong growth potential as the organization continues to expand operations

Benefits

• Comprehensive medical, dental, and vision coverage
• 401(k) with company match
• Tuition reimbursement
• Corporate bonus program
• Paid time off and holidays
• Additional employee wellness resources