Controls Engineer

Mastech Digital; Addison (TX); Hybrid; USD 130,000 - 165,000; Full time

Job summary

An established industry player is seeking a Senior Controls Engineer to spearhead innovative automation solutions for industrial systems. This role involves leading project execution, managing customer interactions, and mentoring junior engineers. The ideal candidate will possess extensive experience with PLC, DCS, HMI, and SCADA platforms, alongside strong project management skills. This is a fantastic opportunity to make a significant impact within a dynamic team, driving efficiency and excellence in automation projects. If you are passionate about engineering and looking for a role that offers growth and leadership opportunities, this position is tailored for you.

Qualifications

• 10+ years of Controls Engineering experience required.
• Expertise in PLC, DCS, HMI, and SCADA platforms essential.
• Strong project management and customer interaction skills needed.

Responsibilities

• Lead design and implementation of automation solutions.
• Oversee project execution plans, budgets, and scheduling.
• Act as a technical lead and mentor for junior engineers.

Skills

PLC Programming

DCS Systems

HMI Development

SCADA Systems

Project Management

Customer Interaction

Networking Protocols

SQL

VBA

Leadership

Education

Bachelor of Science in Electrical/Control Engineering

Bachelor of Science in Mechanical Engineering

Bachelor of Science in Chemical Engineering

Bachelor of Science in Computer Science

Tools

AutoCAD

Power BI

Grafana

Job description

5 days ago Be among the first 25 applicants

This range is provided by Mastech Digital. Your actual pay will be based on your skills and experience — talk with your recruiter to learn more.

Base pay range

$130,000.00/yr - $165,000.00/yr

Direct message the job poster from Mastech Digital

Account Manager/Delivery Manager -Engineering

Location: Addison TX (Hybrid)

Job Summary:

We are seeking a highly skilled and experienced Senior Controls Engineer to lead automation solutions for industrial systems, focusing on PLC, DCS, HMI, and SCADA platforms. This role will require direct customer interaction, team leadership, and a proven ability to deliver technical solutions, as well as manage the execution and profitability of large-scale automation projects. The ideal candidate will demonstrate expertise in control systems, project management, and business development, securing repeat work with both new and existing customers.

Major Responsibilities:

• Automation System Design & Implementation: Lead the design and implementation of innovative automation solutions, including the development of control system architecture, component selection, schematic diagrams, and system documentation.
• Programming & Development: Write control programs (PLC, DCS, RTU), develop HMI/SCADA systems, and design databases for historical data storage and visualization. Knowledge of programming languages such as Ladder, Structured Text, Sequential Function Chart, VBA, .NET, SQL, and others is required.
• Networking & Industrial Protocols: Design and implement industrial networking systems connecting control components, including fiber, wired, and wireless systems using protocols like Ethernet/IP, Profinet, Modbus, etc.
• Project Management: Oversee the development of project execution plans, budgets, task scheduling, prioritization, time tracking, and financial reporting. Identify and resolve problems early, manage conflicts, and ensure overall project profitability (up to $1M).
• Leadership & Mentorship: Act as a technical lead, guiding lower-level engineers and technicians while providing mentorship and career development opportunities. Manage smaller projects as the Project Manager when needed.
• Customer Interaction: Work directly with customers to understand requirements, develop specifications, and ensure solutions meet their needs. Foster partnerships to secure repeat business.
• Technical Standards & Best Practices: Establish design standards for graphics, alarming, and scaling in HMI/SCADA systems and provide leadership on process improvements and automation efficiency.

Education:

• Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, or Computer Science.

Experience:

• 10+ years of Controls Engineering experience, with expertise in:
• PLC, DCS, HMI, SCADA platforms (Rockwell, Siemens, Modicon, ICONICS, Wonderware, GE, etc.)
• Industrial networking and protocols (Ethernet/IP, Modbus, Profinet, etc.)
• Developing work processes for automating template development
• Web-based data integration for monitoring and troubleshooting
• SQL, .NET, Power BI, Grafana, and APIs
• Designing electrical schematics and control panels
• Leading teams to provide control system solutions
• Experience in industries such as Semiconductor, Life Sciences, Building Automation, Food & Beverage, Oil & Gas, Mining, etc.
• Professional references (subordinate, peer, manager)

Preferred Experience:

• Rockwell and Cimplicity experience.
• Experience with AutoCAD and electrical schematics for power distribution and NEC compliance.
• Knowledge of DCS platforms like Emerson DeltaV.

Physical Demands:

• Ability to see, perceive colors, hear, speak clearly, and have manual dexterity.
• Ability to lift, mount/dismount equipment, and push/pull as needed.
• Frequent travel between office and client sites.
• Standard office environment and on-site industrial environments.
• Frequent use of computers, phones, and other office equipment.
• Diverse industrial settings, including field device/equipment troubleshooting.

Additional Information:

The Senior Controls Engineer will have a direct impact on the success and growth of our business unit, leading efforts to deliver innovative, reliable automation solutions. This position provides opportunities for growth, leadership, and technical influence within the company and with clients.

Seniority level

• Seniority level

  Mid-Senior level

Employment type

• Employment type

  Full-time

Job function

• Job function

  Manufacturing, Engineering, and Production

• Industries

  Robotics Engineering, Engineering Services, and Automation Machinery Manufacturing

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