Casting Supervisor Elkhart

Thermo Bond Buildings LLC; Elkhart (IN); On-site; USD 60,000 - 85,000; Full time

Job summary

Thermo Bond Buildings LLC is seeking a Casting Supervisor to oversee daily operations for casting beds, forms, reinforcement, pouring, finishing, curing, and demolding at our Elkhart, IN location. The role requires leading a crew in a fast-paced precast environment and ensuring adherence to safety standards.

The ideal candidate will read blueprints, coordinate with QC, and drive efficiency with OSHA-compliant practices and ERP-based production tracking.

Qualifications

• Experience supervising precast or construction crews.
• Ability to read blueprints/shop drawings and production specs.
• Knowledge of OSHA standards and safety practices.
• Experience with ERP or production-tracking systems.
• Familiarity with lean manufacturing or 5S principles.
• Physically able to work a 10-hour shift.

Responsibilities

• Direct daily operations for casting beds, forms, reinforcement, pouring, finishing, curing, and demolding.
• Assign tasks, train operators, monitor performance, and maintain labor efficiency.
• Ensure compliance with designs, reinforcement placement, dimensional accuracy, and finish standards; partner with QC on inspections.
• Enforce OSHA and company safety policies; conduct toolbox talks; maintain a clean, hazard-free work area.
• Execute daily/weekly production plan; identify bottlenecks and adjust staffing or sequencing to hit targets.
• Track production counts, scrap/rework, labor hours, downtime, and daily shift notes.

Skills

Lead crews

Blueprint reading

Safety/OSHA

Cranes/Rigging

Concrete finishing

Education

ACI Certification

PCI Certification

Rigging/Lifting Certification

OSHA 30

Tools

ERP/production tracking

Job description

JOB DESCRIPTIONCASTING SUPERVISOR

TBA-HR-FJ-271

REPORTS TO: Plant Manager PAY: Salary

POSITION Full Time DEPARTMENT Casting

FLSA CLASS Non-Exempt SHIFT Day

JOB SUMMARY: The Casting Supervisor reports to the Plant Manager. Supervisors will be

responsible for delegating daily production work to team members and make sure work is done to TBB

standards. Supervisors will demonstrate and promote safe operation of all TBB tools and equipment.

Supervisors are responsible for the performance of assigned team to produce a quality product and a

SUPERVISORY RESPONSIBILITIES:

• Casting 1
• Casting 2
• Casting 3

DUTIES AND RESPONSIBILITIES:

Direct daily operations for casting beds, forms, reinforcement, pouring, finishing, curing, and

demolding Assign tasks, train operators, monitor performance, and maintain labor efficiency.

Ensure compliance with mixed designs, reinforcement placement, dimensional accuracy, and

finish standards; partner with QC on inspections and corrective actions.

Enforce OSHA and company safety policies, conduct toolbox talks, and maintain a clean,

hazard-free work area.

Execute the daily/weekly production plan, identify bottlenecks, and adjust staffing or

sequencing to hit targets.

Verify availability of rebar, embeds, hardware, forms, lifting devices, and concrete; coordinate

with maintenance on equipment uptime.

Track production counts, scrap/rework, labor hours, downtime, and daily shift notes.

Recommend process improvements, tooling upgrades, and layout changes to increase

efficiency and reduce waste.

Work closely with Engineering, Quality, Logistics, and Maintenance to ensure smooth

handoffs and accurate builds.

Making sure materials are systematically consumed correctly through our inventory management system

Updating Schedule

Operate all equipment deemed necessary to move shelters

REQUIRED SKILLS / ABILITIES

Experience in precast concrete, structural concrete, or heavy industrial manufacturing.

Strong understanding of concrete behavior, curing, reinforcement, and formwork.

Proven ability to lead crews (10–30 employees typical).

Ability to read blueprints, shop drawings, and production specs.

Knowledge of PPE, OSHA standards, rigging, and lifting procedures.

Strong communication, problem-solving, and decision-making skills.

Ability to operate or oversee equipment such as overhead cranes, concrete buckets, vibrators,

and finishing tools.

TRAVEL, HOURS OF WORK, & SUPERVISION:

This position normally requires the individual to be physically present at one or more TBB manufacturing location Monday through Thursday, 5:00 AM to 5:00 PM but these hours may occasionally be extended to 6:00 AM to 4:30 PM on Friday and Saturdays as deemed necessary. This position will report to the Plant Manager.

EDUCATION AND EXPERIENCE

Prior supervisory or lead-hand experience in precast or construction.

Certifications: ACI, PCI, rigging/lifting, or OSHA 30.

Experience with ERP or production tracking systems.

Familiarity with lean manufacturing or 5S principles.

PHYSICAL REQUIREMENTS (including but not limited to):

Able to work a 10-hour shift standing/walking.

Able to climb ladders repetitively.

Able to bend, crouch, twist, pull.

Able to lift/carry 70 lbs.

Able to work in hot and wintry conditions as required.