Blown Film Operator I

Toppan Packaging Americas; Elk Grove Village (IL); On-site; USD 36,000 - 41,000; Full time

Benefits offered by this job

Medical, dental, vision coverage

401(k) with company match

Paid time off and holidays

Life, personal accident, and accident/

Job summary

TOPPAN Packaging Americas in Elk Grove Village, IL is seeking a Blown Film Operator I for night shifts. You will set up and operate blown film extrusion lines, monitor material feeding, and perform quality checks to ensure film meets customer specs.

The role emphasizes safety, GMPs, and clean work practices on a 12-hour overnight schedule. You will inspect film dimensions with micrometers, adjust equipment as needed, and document production activities.

Qualifications

• High school diploma or equivalent.
• Knowledge of blown film extrusion equipment preferred.
• Ability to read, speak, and write English.
• Experience operating production machinery in manufacturing.
• Able to use measuring instruments and identify defects.

Responsibilities

• Set up and operate blown film extrusion lines to meet specifications.
• Install and change screens, adjust dies, and prepare scrap systems and winders.
• Monitor raw material feeding systems and maintain material usage records.
• Visually inspect film for defects and verify dimensions with measuring devices.
• Conduct quality checks on intermediate products (capacity, COF, gauge, width).
• Maintain a clean, safe work area and follow GMPs, PRPs and SOPs.
• Participate in startups, changeovers, and equipment setup activities.
• Follow sanitation procedures and report food safety violations.

Skills

Blown film knowledge

English proficiency

Production machinery experience

Attention to detail

Safety first

Education

HS diploma or GED

Tools

Micrometers

Job description

Position: Blown Film Operator I – NightsLocation: Elk Grove Village, ILShift: 5:54 AM - 6:15 AM OR 5:45 PM – 6:15 AM (12-hour continental schedule)Pay Rate: $27.02/hour + $2.00/hour shift differentialRetention Bonus:To reward long-term commitment, this position offers a $2,000 retention bonus, paid as follows:$1,000 after successfully completing 90 days of employment$1,000 after successfully completing 180 days of employmentPlease note: This is a retention bonus and is not paid at the time of hire.Summary DescriptionThe Blown Film Operator I is responsible for setting up and operating blown film extrusion equipment to produce plastic film that meets customer specifications. This role involves preparing raw materials, monitoring production processes, performing quality checks, and making equipment adjustments to maintain product quality, safety, and production efficiency.What You’ll Be DoingSet up and operate blown film extrusion lines using plastic resin pellets to produce film that meets specificationsInstall and change screens, adjust dies, and prepare trim scrap systems, palletizers, grinders, film winders, and pellet grindersSet up and monitor raw material feeding systemsVisually inspect film for defects and use micrometers and other measuring devices to verify product dimensionsPerform equipment adjustments as needed to maintain product quality and consistencyConduct and document quality checks on intermediate products, including capacity, coefficient of friction (COF), gauge, and widthMaintain accurate records of material usage and production activitiesHandle finished materials and ensure products meet established quality standardsCut cores and replace or process trim boxes near grinders as neededParticipate in production line startups, changeovers, and equipment setup activitiesFollow established cleaning, sanitation, and housekeeping procedures, including completion of sanitation checklistsComply with Good Manufacturing Practices (GMPs), Prerequisite Programs (PRPs), and Standard Operating Procedures (SOPs)Follow all applicable food safety requirements and promptly report food safety violations to managementMaintain a clean, safe, and organized work areaParticipate in TOPPAN’s Global Performance System (GPS) activities, including 5Star, Pillar Teams, audits, and Near Miss reportingPerform other duties as assignedMaintain regular attendance and punctualityWe’d Love to Hear From You IfYou have knowledge of or experience with blown film extrusion processesYou understand plastic resins and the co-extrusion of different types of plasticsYou can read, speak, and write English effectivelyYou have experience operating production machinery in a manufacturing environmentYou are comfortable using measuring instruments and performing quality inspectionsYou have a strong attention to detail and commitment to safety, quality, and production standardsYou can work a 12-hour overnight shift on a consistent scheduleQualificationsHigh school diploma, GED, or equivalent job experienceKnowledge of blown film extrusion equipment and production processes preferredUnderstanding of plastic resins, co-extrusion, and film quality specifications preferredAbility to perform basic measurements and identify product defectsWillingness to follow safety procedures, sanitation requirements, and production documentation standardsStrong teamwork, reliability, and problem-solving skillsBenefitsAt TOPPAN Packaging Americas, we offer a comprehensive Total Rewards package designed to support employees’ overall well-being. Benefits may vary based on work location, employment classification, or collective bargaining agreement and may include:Medical, dental, and vision coverage for you and your dependents, including FSA and HSA options401(k) retirement plan with company matchEmployee Assistance Program and well-being resourcesPaid time off and holidaysCompany-paid and voluntary insurance plans, including life, personal accident, and disability coverageTuition reimbursementEqual Opportunity EmployerTOPPAN Packaging Americas is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, creed, national origin, ancestry, ethnicity, sex (including pregnancy, childbirth, breastfeeding, and related medical conditions), gender identity or expression, sexual orientation, age, disability, genetic information, marital status, veteran or military status, citizenship status, or any other characteristic protected by applicable federal, state, or local laws.We are committed to providing a workplace where everyone feels respected, valued, and able to contribute to their fullest potential. Reasonable accommodations are available throughout the application and employment processes. If you require assistance or accommodation due to a disability, please contact us.