Blown Film Operator I

TOPPAN Packaging USA (Elk Grove) Inc.; Elk Grove Township (IL); On-site; USD 31,000 - 44,000; Full time

Benefits offered by this job

Medical, dental & vision coverage

401(k) with company match

Paid time off and holidays

Tuition reimbursement

Job summary

TOPPAN Packaging Americas is seeking a Blown Film Operator I for the night shift in Elk Grove Village, IL. The role involves setting up and operating blown film extrusion lines, monitoring processes, and performing quality checks to ensure product specifications.

You will work with resin materials, perform measurements, and adjust equipment to maintain product quality and production efficiency. A high school diploma or equivalent is required, with safety and GMP compliance emphasized.

Qualifications

• Knowledge of blown film extrusion equipment and production processes preferred.
• Ability to read, write, and communicate effectively in English.
• Experience operating production machinery in manufacturing environment.
• Comfort using measuring instruments and performing quality inspections.
• Strong attention to detail and commitment to safety, quality, and production standards.

Responsibilities

• Set up and operate blown film extrusion lines to produce film meeting specifications.
• Install/change screens, adjust dies, and manage trim scrap systems and related equipment.
• Set up and monitor raw material feeding systems.
• Visually inspect film and verify dimensions using micrometers and tools.
• Perform equipment adjustments to maintain quality and efficiency.
• Conduct quality checks on intermediate products (capacity, COF, gauge, width).
• Maintain records of material usage and production activities.
• Ensure finished materials meet quality standards and handle materials properly.
• Support line startups, changeovers, and equipment setup activities.
• Follow GMPs, PRPs, and SOPs; adhere to food safety requirements.
• Maintain a clean, safe work area and report safety concerns.

Skills

Blown film extrusion

English proficiency

Operate production machinery

Measuring instruments

Attention to detail

Teamwork

Education

High school diploma or GED

Job description

Position: Blown Film Operator I – Nights

Location: Elk Grove Village, IL

Shift: 5:54 AM - 6:15 AM OR 5:45 PM – 6:15 AM (12-hour continental schedule)

Pay Rate: $27.02/hour + $2.00/hour shift differential

Retention Bonus: To reward long-term commitment, this position offers a $2,000 retention bonus, paid as follows: $1,000 after successfully completing 90 days of employment $1,000 after successfully completing 180 days of employment

Please note: This is a retention bonus and is not paid at the time of hire.

Summary Description The Blown Film Operator I is responsible for setting up and operating blown film extrusion equipment to produce plastic film that meets customer specifications. This role involves preparing raw materials, monitoring production processes, performing quality checks, and making equipment adjustments to maintain product quality, safety, and production efficiency.

What You’ll Be Doing

• Set up and operate blown film extrusion lines using plastic resin pellets to produce film that meets specifications
• Install and change screens, adjust dies, and prepare trim scrap systems, palletizers, grinders, film winders, and pellet grinders
• Set up and monitor raw material feeding systems
• Visually inspect film for defects and use micrometers and other measuring devices to verify product dimensions
• Perform equipment adjustments as needed to maintain product quality and consistency
• Conduct and document quality checks on intermediate products, including capacity, coefficient of friction (COF), gauge, and width
• Maintain accurate records of material usage and production activities
• Handle finished materials and ensure products meet established quality standards
• Cut cores and replace or process trim boxes near grinders as needed
• Participate in production line startups, changeovers, and equipment setup activities
• Follow established cleaning, sanitation, and housekeeping procedures, including completion of sanitation checklists
• Comply with Good Manufacturing Practices (GMPs), Prerequisite Programs (PRPs), and Standard Operating Procedures (SOPs)
• Follow all applicable food safety requirements and promptly report food safety violations to management
• Maintain a clean, safe, and organized work area
• Participate in TOPPAN’s Global Performance System (GPS) activities, including 5Star, Pillar Teams, audits, and Near Miss reporting
• Perform other duties as assigned
• Maintain regular attendance and punctuality

We’d Love to Hear From You

• If you have knowledge of or experience with blown film extrusion processes
• You understand plastic resins and the co-extrusion of different types of plastics
• You can read, speak, and write English effectively
• You have experience operating production machinery in a manufacturing environment
• You are comfortable using measuring instruments and performing quality inspections
• You have a strong attention to detail and commitment to safety, quality, and production standards
• You can work a 12-hour overnight shift on a consistent schedule

Qualifications

• High school diploma, GED, or equivalent job experience
• Knowledge of blown film extrusion equipment and production processes preferred
• Understanding of plastic resins, co-extrusion, and film quality specifications preferred
• Ability to perform basic measurements and identify product defects
• Willingness to follow safety procedures, sanitation requirements, and production documentation standards
• Strong teamwork, reliability, and problem-solving skills

Benefits

• At TOPPAN Packaging Americas, we offer a comprehensive Total Rewards package designed to support employees’ overall well-being. Benefits may vary based on work location, employment classification, or collective bargaining agreement and may include:
• Medical, dental, and vision coverage for you and your dependents, including FSA and HSA options
• 401(k) retirement plan with company match
• Employee Assistance Program and well-being resources
• Paid time off and holidays
• Company-paid and voluntary insurance plans, including life, personal accident, and disability coverage
• Tuition reimbursement
• Equal Opportunity Employer
• TOPPAN Packaging Americas is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, creed, national origin, ancestry, ethnicity, sex (including pregnancy, childbirth, breastfeeding, and related medical conditions), gender identity or expression, sexual orientation, age, disability, genetic information, marital status, veteran or military status, citizenship status, or any other characteristic protected by applicable federal, state, or local laws. We are committed to providing a workplace where everyone feels respected, valued, and able to contribute to their fullest potential. Reasonable accommodations are available throughout the application and employment processes. If you require assistance or accommodation due to a disability, please contact us.

Our Thermoformed and Flexible Packaging business serves North America, Latin America and Europe with 22 locations. We create and manufacture sustainable packaging solutions. Our customers span the food, retail, and medical sectors. Our packaging meets the needs of a wide range of applications including snacks, condiments, healthcare items, prepared meals, fresh produce, coffee, and pet food. We are committed to responsible packaging that protects products and supports a healthier planet.

Our Vision

Change the World through Packaging Innovation

Our Mission

Foster a society focused on well-being and sustainability, while safeguarding our planet for future generations, through the continuous development of innovative packaging solutions that explore cutting-edge materials and technologies.

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