Automation Materials Engineer: Flow & Simulation Lead

Insight Global; Flint (MI); On-site; USD 52,000 - 65,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

HSA

FSA

DCFSA

401k with employer matching

Paid time off

Job summary

Insight Global in Flint, MI is seeking an Automation Materials Industrial Engineer with expertise in material simulation to advance manufacturing efficiency and validate material flow strategies across the enterprise.

The role focuses on simulating line-side delivery, warehouse logistics, and automation integration (AGVs/AMRs, conveyors, robotics), with a strong emphasis on data analysis and cross-functional collaboration.

Qualifications

• Bachelor’s degree in Industrial Engineering, Manufacturing Engineering, or related field (Masters preferred).
• 3–7 years of experience in industrial engineering or material simulation within a manufacturing environment.
• Proficiency in AutoCAD and creating plant floor layouts.
• Strong understanding of Lean Manufacturing, PFEP (Plan for Every Part), and material flow optimization.
• Proven ability to analyze data, develop insights, and present recommendations to leadership.
• Excellent problem-solving, communication, and cross-functional collaboration skills.

Responsibilities

• Lead material flow simulations to evaluate line-side delivery, warehouse logistics, and automated material handling solutions.
• Develop and validate discrete-event simulation models to optimize labor, equipment, and space utilization.
• Partner with operations and engineering teams to ensure scalability and sustainability of material flow strategies.
• Conduct time studies, capacity analysis, and ergonomic assessments to identify improvement opportunities.
• Create and maintain standard processes, metrics, and best practices for deployment across multiple facilities.
• Provide technical guidance on the integration of automation (AGVs/AMRs, conveyors, robotics) into plant operations.
• Support continuous improvement initiatives aligned with lean manufacturing and Industry 4.0 practices.

Skills

AutoCAD

Lean Manufacturing

PFEP

Material flow optimization

Data analysis

Presentation to leadership

Problem solving

Communication

Cross-functional collaboration

Education

Bachelor’s degree in Industrial Engineering / Manufacturing Engineering

Tools

AutoCAD

Job description

Insight Global in Flint, MI is seeking an Automation Materials Industrial Engineer with expertise in material simulation to advance manufacturing efficiency and validate material flow strategies across the enterprise.

The role focuses on simulating line-side delivery, warehouse logistics, and automation integration (AGVs/AMRs, conveyors, robotics), with a strong emphasis on data analysis and cross-functional collaboration.