Automation Controls Engineer: PLCs, Robots & Vision

Insight Global; Buffalo (NY); Presencial; USD 55 000 - 80 000; Tempo integral

Vantagens oferecidas por esta oferta de emprego

Medical Insurance

Dental Insurance

Vision Insurance

HSA

FSA

DCFSA

401k matching

Paid sick leave

Resumo da oferta

Insight Global seeks a seasoned Controls Engineer to develop and support PLC/HMI programs, configure FANUC and CRX robotics for automated manufacturing, and design machine vision for inspection and process control.

You will validate sensors, safety circuits, and network communications while collaborating with manufacturing teams to resolve issues and launch improvements. Equal opportunity employer and onboarding began with comprehensive benefits.

Qualificações

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics Engineering, or related field.
• 3+ years of experience as a Controls Engineer in automotive/high-volume manufacturing.
• Hands-on experience programming, troubleshooting, and supporting automation systems on the plant floor.
• Familiarity with GM controls standards and manufacturing processes.
• Experience with GCCH (hardware) and GCCS (software) standards.
• Ability to support automation equipment commissioning and continuous improvement.
• Strong knowledge of PLCs, HMIs, industrial networks, and robot integration.
• Experience with Allen-Bradley ControlLogix, Studio 5000, FactoryTalk, Siemens TIA Portal, or equivalent platforms.
• Knowledge of safety standards including Lockout/Tagout and machine safeguarding.

Responsabilidades

• Develop, modify, troubleshoot, and support PLC and HMI programs for automated equipment.
• Program and optimize FANUC and CRX robots for assembly and automation.
• Design and validate machine vision systems for inspection and verification.
• Validate sensors, I/O, safety circuits, interlocks, and network communications.
• Support installation, startup, and commissioning at facilities.
• Ensure automation meets GM GCCS/GCCH and customer specs.
• Collaborate with production teams to resolve downtime and improve performance.
• Conduct FATs, SATs, and production readiness reviews.
• Create controls documentation including schematics and I/O lists.
• Drive continuous improvement in throughput, quality, and reliability.

Conhecimentos

PLC programming

Robot integration

Machine vision

Industrial networking

Safety validation

FANUC robot programming

Rockwell/Studio 5000

Siemens Step 7

Cognex/Keyence vision

Ethernet/IP networking

Formação académica

Bachelor's degree in Electrical Engineering / Controls / Mechatronics

Ferramentas

Rockwell Studio 5000

Siemens TIA Portal

GCCS/GCCH standards knowledge

Cognex/Keyence Matrox vision tools

Descrição da oferta de emprego

Insight Global seeks a seasoned Controls Engineer to develop and support PLC/HMI programs, configure FANUC and CRX robotics for automated manufacturing, and design machine vision for inspection and process control.

You will validate sensors, safety circuits, and network communications while collaborating with manufacturing teams to resolve issues and launch improvements. Equal opportunity employer and onboarding began with comprehensive benefits.