Automation Controls Engineer (Atlas Copco) in Decatur

Energy Jobline ZR; Decatur (GA); On-site; USD 90,000 - 120,000; Full time

Job summary

Atlas Copco is seeking an experienced Automation Controls Engineer to support programming, commissioning, and optimization of PF8 torque controllers at the Decatur facility. The role requires hands-on PF8 expertise, tuning control strategies, and seamless integration with PLCs, MES, and plant networks to ensure production readiness.

Responsibilities include configuring controllers, developing tightening strategies, supporting production startup, and documenting all configurations and procedures

Qualifications

• Hands-on experience with Atlas Copco PF8 controllers.
• Strong understanding of torque-controlled assembly processes.
• Experience with ATP and Reject Management software.
• Ability to create and modify tightening strategies and jobs.
• Experience with industrial communications and manufacturing system integration.
• Ability to work independently with cross-functional teams.

Responsibilities

• Configure, program, and commission Atlas Copco PF8 controllers.
• Develop and validate tightening strategies, PSETs, jobs, and multi-step fastening sequences.
• Perform Advanced Tool Programming (ATP) configuration and optimization.
• Configure and support Reject Management functionality, including repair/rework workflows and traceability requirements.
• Integrate torque systems with PLCs, barcode scanners, MES, and plant networks.
• Troubleshoot controller, tool, communication, and process-related issues.
• Support runoff, launch activities, operator training, and production startup.
• Document controller configurations, process settings, and troubleshooting procedures.

Job description

Job Description Title: Automation Controls Engineer (Atlas Copco) Location: Decatur, IL (100% Onsite) Duration: 12 Months Customer: CATERPILLAR Visa: All US valid visa’s will work We are seeking an experienced contractor to support programming, commissioning, and optimization of Atlas Copco Power Focus 8 (PF8) torque controllers at our manufacturing facility in Decatur.

Responsibilities

• Configure, program, and commission Atlas Copco PF8 controllers.
• Develop and validate tightening strategies, PSETs, jobs, and multi-step fastening sequences.
• Perform Advanced Tool Programming (ATP) configuration and optimization.
• Configure and support Reject Management functionality, including repair/rework workflows and traceability requirements.
• Integrate torque systems with PLCs, barcode scanners, MES, and plant networks.
• Troubleshoot controller, tool, communication, and process-related issues.
• Support runoff, launch activities, operator training, and production startup.
• Document controller configurations, process settings, and troubleshooting procedures.

Required Qualifications

• Proven hands-on experience with Atlas Copco Power Focus controllers, preferably PF8.
• Strong understanding of torque-controlled assembly processes and fastening applications.
• Experience with Advanced Tool Programming (ATP) and Reject Management software.
• Ability to create and modify tightening strategies, jobs, and error-proofing logic.
• Experience with industrial communications and manufacturing system integration.
• Ability to work independently with Manufacturing Engineering, Controls Engineering, Quality, and Operations teams.

Qualifications

• Automotive or high-volume manufacturing experience.
• Launch, commissioning, and production support experience.
• Knowledge of torque traceability, quality systems, and error-proofing methodologies.