Automation & Controls Engineer

Precision Castparts Corp. (PCC); Langhorne (Bucks County); On-site; USD 75,000 - 95,000; Full time

Job summary

Precision Castparts Corp. (PCC) is seeking a hands-on Automation & Controls Engineer to integrate Industry 4.0 manufacturing equipment into a data-enabled ecosystem at their new aerospace fastener manufacturing facility in Langhorne, Pennsylvania.

This role involves PLC programming, machine connectivity, and optimizing data capture across all production systems. The ideal candidate should have 4-7+ years of experience in industrial automation, with strong PLC programming skills and experience in machine integration.

Relocation is authorized for this position, which requires compliance with U.S. export control laws.

Qualifications

• 4-7+ years of experience in industrial automation and controls.
• Strong PLC programming experience (Allen-Bradley, Siemens, or similar).
• Experience with industrial networking and machine integration.

Responsibilities

• Integrate CNC machines, robotics, and material handling systems into plant-wide networks.
• Develop, program, and troubleshoot PLC logic and HMI interfaces.
• Deploy and validate sensors and data collection systems.

Skills

Industrial automation

PLC programming

Machine integration

Data acquisition

Troubleshooting

Education

Bachelor's in Mechatronics, Electrical, Industrial, Automation or related Engineering discipline

Tools

Allen-Bradley PLC

Siemens PLC

Job description

Country: United States of America

State / County: Pennsylvania

City: Langhorne

Division: Fasteners

Company: Jenkintown

Function: Information Technology

Workplace Type: On-Site

Position type: Full Time

Opportunity ID: 22481

Job Description

We are seeking a hands‑on Automation & Controls Engineer to lead the integration of Industry 4.0 manufacturing equipment into a unified, data‑enabled ecosystem within a new aerospace fastener manufacturing facility. This role is responsible for PLC programming, machine connectivity, and ensuring reliable, high‑quality data capture across all production systems.

This individual will play a critical role in transforming standalone equipment into a fully connected smart factory; enabling real‑time visibility, enhanced control, and data‑driven optimization. The ideal candidate brings strong experience with manufacturing equipment, industrial automation, and communication protocols, along with a practical, solutions‑oriented approach to system integration.

Key Responsibilities

Machine Integration & Connectivity

• Integrate a variety of CNC machines, heading equipment, roll forming systems, robotics, and material handling systems into plant‑wide networks
• Configure industrial communication between machines, PLCs, and higher‑level systems (MES, SCADA, IIoT platforms)
• Ensure reliable and standardized data capture from all connected assets

PLC Programming & Controls

• Develop, program, and troubleshoot PLC logic and HMI interfaces
• Support commissioning and startup of automated equipment
• Maintain and optimize control systems for performance and reliability

Data Acquisition & Signal Integrity

• Deploy and validate sensors and data collection systems
• Ensure accuracy, consistency, and reliability of machine‑generated data
• Collaborate with digital teams to structure and deliver usable data

System Commissioning & Support

• Support installation, testing, and ramp‑up of new equipment
• Troubleshoot integration issues across automation and network layers
• Drive continuous improvement in system performance and uptime
• Planning out future automation and machine learning as part of the continuous improvement efforts

Experience & Education

Required Qualifications

• 4‑7+ years of experience in industrial automation and controls
• Strong PLC programming experience (Allen‑Bradley, Siemens, or similar)
• Experience with industrial networking and machine integration

Preferred Qualifications

• Experience with CNC, forming, or precision manufacturing equipment
• Familiarity with SCADA, MES, and IIoT systems
• Knowledge of industrial communication protocols (OPC UA, Ethernet/IP, Profinet)
• Understanding and experience with Digital Twins such as (Omniverse, Siemens Digital Twin, Ansys Twin Builder, GE Digital, Microsoft Azure Digital Twins)
• Experience launching new facilities, major capital expenditure projects, or expansions
• Familiarity with aerospace, automotive, medical or other highly regulated manufacturing fields

Education

• Bachelor's in Mechatronics, Electrical, Industrial, Automation or other related Engineering discipline

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

Relocation is authorized for this position.

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.