Automation & Controls Engineer

Precision Castparts; Langhorne (Bucks County); On-site; USD 80,000 - 110,000; Full time

Job summary

Precision Castparts is seeking a hands-on Automation & Controls Engineer for its new aerospace fastener manufacturing facility in Langhorne, Bucks County. This role will focus on integrating Industry 4.0 equipment into a cohesive smart factory system, ensuring reliable data capture across production systems.

The ideal candidate has extensive experience in industrial automation, PLC programming, and machine integration, contributing to data-driven optimization and real-time visibility in manufacturing processes.

Qualifications

• 4–7+ years of experience in industrial automation and controls.
• Experience with industrial networking and machine integration.
• Familiarity with industrial communication protocols (OPC UA, Ethernet/IP, Profinet).

Responsibilities

• Integrate CNC machines and robotics into plant-wide networks.
• Develop, program, and troubleshoot PLC logic and HMI interfaces.
• Deploy and validate sensors and data collection systems.

Skills

Strong PLC programming experience

Industrial automation

Machine integration

Data collection systems

Education

Bachelor’s in Mechatronics, Electrical, Industrial, Automation or related Engineering discipline

Tools

Allen-Bradley

Siemens

SCADA

MES

IIoT systems

Job description

We are seeking a hands‑on Automation & Controls Engineer to lead the integration of Industry 4.0 manufacturing equipment into a unified, data‑enabled ecosystem within a new aerospace fastener manufacturing facility. This role is responsible for PLC programming, machine connectivity, and ensuring reliable, high‑quality data capture across all production systems.

This individual will play a critical role in transforming standalone equipment into a fully connected smart factory; enabling real‑time visibility, enhanced control, and data‑driven optimization. The ideal candidate brings strong experience with manufacturing equipment, industrial automation, and communication protocols, along with a practical, solutions‑oriented approach to system integration.

Key Responsibilities

Machine Integration & Connectivity

• Integrate a variety of CNC machines, heading equipment, roll forming systems, robotics, and material handling systems into plant‑wide networks
• Configure industrial communication between machines, PLCs, and higher‑level systems (MES, SCADA, IIoT platforms)
• Ensure reliable and standardized data capture from all connected assets

PLC Programming & Controls

• Develop, program, and troubleshoot PLC logic and HMI interfaces
• Support commissioning and startup of automated equipment
• Maintain and optimize control systems for performance and reliability

Data Acquisition & Signal Integrity

• Deploy and validate sensors and data collection systems
• Ensure accuracy, consistency, and reliability of machine‑generated data
• Collaborate with digital teams to structure and deliver usable data

System Commissioning & Support

• Support installation, testing, and ramp‑up of new equipment
• Troubleshoot integration issues across automation and network layers
• Drive continuous improvement in system performance and uptime
• Planning out future automation and machine learning as part of the continuous improvement efforts

Required Qualifications

Experience & Education

• 4–7+ years of experience in industrial automation and controls
• Strong PLC programming experience (Allen‑Bradley, Siemens, or similar)
• Experience with industrial networking and machine integration

Preferred Qualifications

• Experience with CNC, forming, or precision manufacturing equipment
• Familiarity with SCADA, MES, and IIoT systems
• Knowledge of industrial communication protocols (OPC UA, Ethernet/IP, Profinet)
• Understanding and experience with Digital Twins such as (Omniverse, Siemens Digital Twin, Ansys Twin Builder, GE Digital, Microsoft Azure Digital Twins)
• Experience launching new facilities, major capital expenditure projects, or expansions
• Familiarity with aerospace, automotive, medical or other highly regulated manufacturing fields

Education

• Bachelor’s in Mechatronics, Electrical, Industrial, Automation or other related Engineering discipline