Automation Controls Engineer
DSJ Global
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Job summary
Qualifications
- 2-5 years of experience in automation, controls engineering, or similar roles.
- Strong experience with PLC systems and programming.
- Experience in Variable Frequency Drive (VFD) programming/troubleshooting.
Responsibilities
- Design and maintain automated machines and systems.
- Develop PLC logic and program embedded controls.
- Support manufacturing goals related to Safety, Quality, Delivery, and Cost.
Skills
Education
Job description
Are you an engineer who loves building smart machines, solving complex technical problems, and working hands‑on in a fast‑paced manufacturing environment? An established manufacturing organization is seeking an Automation & Controls Engineer to design, build, program, and support advanced automated systems within a high‑volume production facility.
In this role, you will integrate electrical, mechanical, and software components to keep automated machinery running safely, efficiently, and reliably. You'll develop PLC logic, engineer electrical systems, program embedded controls, and lead technology upgrades, from concept through implementation.
This position is ideal for someone who enjoys troubleshooting, continuous improvement, and collaborating closely with operations, engineering, and maintenance teams.
- Design, build, and maintain automated machines and systems, integrating electrical, mechanical, and software components
- Develop PLC logic, embedded controls, and HMI interfaces (FactoryTalk View / Wonderware)
- Support manufacturing goals related to Safety, Quality, Delivery, and Cost
- Investigate machine uptime, trends, and controls functionality to prevent downtime
- Lead programming‑focused capital projects from concept to full operational handoff
- Identify and execute upgrades to obsolete components, drives, and software
- Engineer machine modifications and equipment improvements with minimal production disruption
- Support and help develop proactive maintenance programs, PM tasks, and work instructions
- Troubleshoot electromechanical systems and partner with maintenance to resolve issues
- Assist with plant utilities, services, and general facility support
- Maintain organized project files and update all controls documentation
- 2-5 years of experience in automation, controls engineering, or similar roles
- Bachelor's degree in Engineering (Electrical or Automation/Controls preferred)
- Strong experience with:
- PLC systems & programming
- Variable Frequency Drive (VFD) programming/troubleshooting (2-5 years)
- Plant communication systems (Ethernet IP, ControlNet)
- HMI programming: FactoryTalk View or Wonderware
- Power distribution & control
- Planned maintenance and industrial troubleshooting
- Proficiency in Microsoft Office
- Strong analytical and problem‑solving abilities
- ERP experience a plus
- Industry experience in roll label, chemical, or pharmaceutical manufacturing preferred
- Extra consideration for paper/film roll or pressure‑sensitive materials backgrounds
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