Assembly Process Engineer for New Product Development

Sub-Zero, Inc.; Madison, Northern (WI, KY); Hybrid; USD 75,000 - 110,000; Full time

Benefits offered by this job

Competitive compensation

Health, dental, and vision plans

401(k) savings and profit sharing

Education assistance

Electric vehicle charging

Maternity & paternity leave

Job summary

Sub-Zero, Inc. in Madison, WI is seeking a Manufacturing Engineer – Assembly to design and implement complete assembly processes for new product development. The role requires hands-on engineering methods, process design, and cross-functional collaboration to meet production goals.

You will develop process plans, lead capital projects, and ensure DFM/DFA feedback is incorporated, while delivering robust, cost-efficient assembly solutions across the organization.

Qualifications

• Minimum 3–7 years in a manufacturing engineering role with increasing responsibilities.
• Experience with various assembly processes for appliances.
• Knowledge of tolerance stack analysis from components to assembly tooling.
• Ability to interface across levels and communicate effectively.

Responsibilities

• Analyze designs and concepts to define required assembly processes.
• Create and maintain a comprehensive process plan for assembly.
• Collaborate with design, quality, reliability, operations, and supply chain to improve efficiency.
• Provide project and process requirements for early development activities.
• Generate and manage capital projects from concept to implementation.
• Provide assembly expertise through design reviews, PFMEA, and tolerance analysis, and offer DFM/DFA feedback with solutions.
• Create process documentation for production engineers, supervisors, and operators.
• Research and apply process technology to cost-efficient, robust assembly processes.
• Deliver assembly processes to meet capacity, quality, schedule, and cost targets.
• Assist production support and select required tooling for assembly processes.
• Assist in training colleagues in areas of expertise.

Skills

Assembly processes

PFMEA

DFM/DFA feedback

Tolerance analysis

Statistical Process Control

GD&T

Process documentation

Capital projects

Tooling selection

Cross-functional collaboration

NPD support

Education

Bachelor's degree in Mechanical Engineering or related field

Tools

Sub-assembly techniques

Process documentation tools

Fastening methods

Tolerance analysis tools

Tooling selection

MES/PLM/ERP systems

Job description

Sub-Zero, Inc. in Madison, WI is seeking a Manufacturing Engineer – Assembly to design and implement complete assembly processes for new product development. The role requires hands-on engineering methods, process design, and cross-functional collaboration to meet production goals.

You will develop process plans, lead capital projects, and ensure DFM/DFA feedback is incorporated, while delivering robust, cost-efficient assembly solutions across the organization.