AI-Driven Lean Six Sigma Leader

Tenth Revolution Group; Frederick (MD); On-site; USD 120,000 - 190,000; Full time

Benefits offered by this job

Six Sigma training

AI training

Job summary

Tenth Revolution Group is seeking an AI & Six Sigma Lead to accelerate manufacturing transformation at our Frederick, MD site. This full‑time, onsite role sits inside plant operations and travels about 15% to support multi‑site initiatives.

You’ll lead end-to-end process improvements using Lean Six Sigma and AI analytics, partner with plant leadership, and mentor engineers and operators while rolling out scalable solutions across locations.

Qualifications

• 4-10 years in: Manufacturing engineering.
• 4-10 years in: Process engineering.
• Strong understanding of: Plant operations.
• Strong understanding of: Process optimization.

Responsibilities

• Lead end-to-end process improvement initiatives using Lean Six Sigma + AI/analytics.
• Partner with plant leadership to improve uptime, throughput, quality, and cost efficiency.
• Apply advanced techniques such as predictive analytics & machine learning.
• Utilize digital twins & simulation to optimize processes.
• Employ Statistical Process Control (SPC) to monitor performance.
• Identify and automate manual processes using modern tools (including LLMs like ChatGPT/Copilot).
• Drive adoption of new systems and tools across plant teams.
• Build scalable solutions that can be rolled out across multiple locations and mentor engineers/operators.

Skills

Lean Six Sigma

AI/analytics

Data analytics

Plant operations

Process optimization

Leadership

Tools

Python

Job description

Tenth Revolution Group is seeking an AI & Six Sigma Lead to accelerate manufacturing transformation at our Frederick, MD site. This full‑time, onsite role sits inside plant operations and travels about 15% to support multi‑site initiatives.

You’ll lead end-to-end process improvements using Lean Six Sigma and AI analytics, partner with plant leadership, and mentor engineers and operators while rolling out scalable solutions across locations.