Aerospace Additive Manufacturing Engineer

Intuitive Machines, LLC; Houston (TX); Presencial; USD 90.000 - 140.000; Jornada completa

Descripción de la vacante

Intuitive Machines in Houston, TX is seeking an experienced Manufacturing Engineer to lead additive manufacturing activities, optimize EOS M290 DMLS processes, and ensure flight-critical parts meet quality and schedule targets.

Responsibilities include collaborating with design and systems engineers, applying DfAM principles, preparing 3D CAD data for printing, developing process parameters, monitoring builds, and driving continuous improvement through data analytics and root-cause analysis.

Formación

• BS in mechanical, materials, manufacturing, or aerospace engineering; MS preferred.
• 3-7 years in additive manufacturing or related engineering discipline, ideally within aerospace/defense/high-tech.
• Proficient in DfAM principles, topology optimization, and lightweighting for performance and cost efficiency.
• Hands-on experience with metal and polymer AM systems (SLM, DMLS, EBM, FDM, SLA) and CAD/slicing tools.
• Strong understanding of material properties, metallurgy, and post-processing methods such as heat treatment, machining, and surface finishing.
• Familiarity with quality and inspection processes (CT, CMM, NDT) and standards such as AS9100 or ISO 9001.
• Demonstrated ability to analyze build data, identify process improvements, and maintain repeatable manufacturing outcomes.

Responsabilidades

• Collaborate with design and systems engineers to identify parts suitable for AM, ensuring manufacturability and performance improvements.
• Apply design-for-additive-manufacturing (DfAM) principles to enhance efficiency and reduce post-processing requirements.
• Convert and prepare 3D CAD models for printing, including orientation, support structure design, and build parameter setup.
• Develop, document, and refine AM process parameters for various materials.
• Conduct build simulations and validate process settings to ensure repeatable, high-quality parts.
• Troubleshoot print failures or quality issues by analyzing build data and machine performance.
• Drive continuous improvement through process characterization, data analytics, and root-cause investigations.
• Operate and maintain additive manufacturing equipment (SLM, DMLS, FDM, SLA, or binder jet systems).
• Monitor production schedules, coordinate builds, and manage printer utilization to meet project timelines.
• Maintain machine calibration, preventive maintenance, and material handling procedures.
• Ensure all builds comply with internal quality standards, certifications, and traceability requirements.
• Develop and execute inspection plans for printed parts, including dimensional checks and material testing.
• Collaborate with Quality and Materials Engineering teams to establish acceptance criteria and validate process capability.
• Research emerging AM technologies and post-processing methods to expand capabilities.
• Lead or support internal R&D projects focused on lightweighting or cost reduction.

Conocimientos

DfAM principles

Topology optimization

Lightweighting

AM systems (SLM/DMLS/EBM/FDM/SLA)

Materials properties

Quality & inspection (CT, CMM, NDT)

Data analytics

Cross-functional collaboration

Educación

Bachelor's degree in Mechanical, Materials, Manufacturing, or Aerospace Engineering

Herramientas

SolidWorks

NX

Magics

EOSPRINT

GrabCAD

Descripción del empleo

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Manufacturing Engineer

Production Houston, TX, US

30+ days ago Requisition ID: 1590

Manufacturing Engineer

Houston, TX

About Intuitive Machines

Intuitive Machines is an innovative and cutting-edge space company making cislunar space accessible to both public and private customers. Our mission is to further science and exploration, communications, and economic progress from the Earth to the Moon and beyond. With the first commercial lunar landing in history, multiple NASA lunar missions in development, and additional private missions on our manifest, we pride ourselves in supporting our customers and the nation in paving the way to return humans to the surface of the Moon. Our world-class team includes experts in all aspects of spacecraft subsystems design, development, and test, on-orbit operations, and safety.

About The Position

We are seeking a skilled and innovative Manufacturing Engineer to join our team. The ideal candidate will possess both manufacturing expertise and engineering knowledge to work on specialized space parts and hardware. This role is crucial in ensuring the manufacturing integrity and precision of components designed for space missions.

Responsibilities:

• Focus on the design, development, and operation of integrated systems of production to obtain high quality & economically competitive products.
• Interface between the design team and the production team to ensure quality parts are being manufactured.
• Hold meetings with various teams/team members to discuss their design while giving critical feedback about the manufacturability of that part.
• Collaborate with engineering teams to design, develop, and test space components, ensuring they meet technical specifications and mission requirements.
• Read and interpret engineering drawings, blueprints, and technical specifications to determine manufacturing requirements.
• Work directly with the production team to convey the information needed about each part requested by the design team.
• Assist production shops with procurement of raw materials and/or specialty tooling required to perform the job.
• Participate in continuous improvement initiatives to enhance manufacturing and fabrication processes, efficiency, and quality.
• Adhere to safety protocols and maintain a clean, organized work environment.

Qualifications:

• Bachelor’s degree in Mechanical Engineering, or a related field; additional technical training or certification preferred. No degree is also applicable with years of experience.
• Minimum of 5 years of Engineering experience, with a focus on aerospace or space industry components.
• Understand and prior experience in mechanical engineering capacities including CNC Machining, Manual Machining, etc.
• Strong understanding of aerospace part design and the properties of materials used in space hardware.
• Ability to read and interpret complex technical drawings and specifications.
• Exceptional attention to detail and a commitment to producing high-quality work.
• Strong problem-solving skills and the ability to work collaboratively in a team environment.
• Knowledge of industry standards and regulations related to space hardware

Physical Requirements:

• Comfortable working in a manufacturing environment with exposure to heat, noise, and other typical manufacturing conditions.

US EEO Statement

Intuitive Machines is an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected veteran status, age, or any other characteristic protected by law.