Aerospace Additive Manufacturing Engineer

Intuitive Machines; Houston (TX); On-site; USD 90,000 - 140,000; Full time

Job summary

Intuitive Machines in Houston, TX is seeking an experienced Manufacturing Engineer to lead additive manufacturing activities, optimize EOS M290 DMLS processes, and ensure flight-critical parts meet quality and schedule targets.

Responsibilities include collaborating with design and systems engineers, applying DfAM principles, preparing 3D CAD data for printing, developing process parameters, monitoring builds, and driving continuous improvement through data analytics and root-cause analysis.

Qualifications

• BS in mechanical, materials, manufacturing, or aerospace engineering; MS preferred.
• 3-7 years in additive manufacturing or related engineering discipline, ideally within aerospace/defense/high-tech.
• Proficient in DfAM principles, topology optimization, and lightweighting for performance and cost efficiency.
• Hands-on experience with metal and polymer AM systems (SLM, DMLS, EBM, FDM, SLA) and CAD/slicing tools.
• Strong understanding of material properties, metallurgy, and post-processing methods such as heat treatment, machining, and surface finishing.
• Familiarity with quality and inspection processes (CT, CMM, NDT) and standards such as AS9100 or ISO 9001.
• Demonstrated ability to analyze build data, identify process improvements, and maintain repeatable manufacturing outcomes.

Responsibilities

• Collaborate with design and systems engineers to identify parts suitable for AM, ensuring manufacturability and performance improvements.
• Apply design-for-additive-manufacturing (DfAM) principles to enhance efficiency and reduce post-processing requirements.
• Convert and prepare 3D CAD models for printing, including orientation, support structure design, and build parameter setup.
• Develop, document, and refine AM process parameters for various materials.
• Conduct build simulations and validate process settings to ensure repeatable, high-quality parts.
• Troubleshoot print failures or quality issues by analyzing build data and machine performance.
• Drive continuous improvement through process characterization, data analytics, and root-cause investigations.
• Operate and maintain additive manufacturing equipment (SLM, DMLS, FDM, SLA, or binder jet systems).
• Monitor production schedules, coordinate builds, and manage printer utilization to meet project timelines.
• Maintain machine calibration, preventive maintenance, and material handling procedures.
• Ensure all builds comply with internal quality standards, certifications, and traceability requirements.
• Develop and execute inspection plans for printed parts, including dimensional checks and material testing.
• Collaborate with Quality and Materials Engineering teams to establish acceptance criteria and validate process capability.
• Research emerging AM technologies and post-processing methods to expand capabilities.
• Lead or support internal R&D projects focused on lightweighting or cost reduction.

Skills

DfAM principles

Topology optimization

Lightweighting

AM systems (SLM/DMLS/EBM/FDM/SLA)

Materials properties

Quality & inspection (CT, CMM, NDT)

Data analytics

Cross-functional collaboration

Education

Bachelor's degree in Mechanical, Materials, Manufacturing, or Aerospace Engineering

Tools

SolidWorks

NX

Magics

EOSPRINT

GrabCAD

Job description

Intuitive Machines in Houston, TX is seeking an experienced Manufacturing Engineer to lead additive manufacturing activities, optimize EOS M290 DMLS processes, and ensure flight-critical parts meet quality and schedule targets.

Responsibilities include collaborating with design and systems engineers, applying DfAM principles, preparing 3D CAD data for printing, developing process parameters, monitoring builds, and driving continuous improvement through data analytics and root-cause analysis.