645 Prod Eng/Facility - Maintenance Tech III

Sensaria; Morrisville (NC); On-site; USD 65,000 - 85,000; Full time

Job summary

Sensaria is seeking a Maintenance Technician III to troubleshoot, repair, and optimize automated production and fulfillment equipment in a high-volume environment. The role emphasizes uptime, reliability, and continuous improvement across printing, finishing, framing, and packaging operations.

The ideal candidate will have strong mechanical and electrical skills, PLC experience, and the ability to lead complex repairs while mentoring junior technicians and supporting operational excellence

Qualifications

• High school diploma or GED required; technical certification or trade school training preferred.
• 5+ years of maintenance experience in manufacturing, automated production, distribution, or fulfillment environments.
• Advanced troubleshooting experience with PLC-controlled systems (Beckhoff, Allen-Bradley, Siemens or equivalent).
• Strong knowledge of electrical systems, pneumatics, mechanical systems, servo-driven equipment and industrial automation.
• Ability to read electrical schematics, ladder logic, blueprints and technical documentation.
• Proficiency with hand tools, power tools, meters and diagnostic equipment.
• Experience using CMMS or other maintenance tracking systems.
• Strong analytical, troubleshooting and problem-solving skills.
• Ability to work independently in a fast-paced production environment.

Responsibilities

• Lead advanced troubleshooting, repair and maintenance of production equipment and automation systems.
• Diagnose and resolve complex electrical, mechanical, pneumatic, hydraulic and PLC-related issues to minimize downtime.
• Perform preventive, predictive and corrective maintenance to maximize uptime.
• Troubleshoot and maintain conveyors, CNC equipment, large-format printers, barcode scanners, sensors and HMIs.
• Lead equipment rebuilds, upgrades, installations and commissioning activities.
• Conduct root cause analysis on recurring failures and implement long-term corrective actions.
• Drive continuous improvement initiatives focused on reliability, throughput, quality and OEE.
• Identify opportunities for process optimization and maintenance improvements.

Skills

PLC troubleshooting

Electrical & pneumatic systems

Schematics reading

Hand tools & diagnostics

CMMS experience

Analytical problem solving

Independent worker

Maintenance leadership

Education

HS diploma or GED

Technical certification

Tools

CMMS

Diagnostic equipment

Multimeter

Job description

645 Prod Eng/Facility - Maintenance Tech III

501 Innovation Ave, Morrisville, NC 27560, USA

Job Description

Posted Monday, August 24, 2026 at 6:00 AM | Expires Saturday, September 5, 2026 at 5:59 AM

Sensaria is a leader in the Wall Decor and Print-On-Demand industry. We operate 8+ e-commerce storefronts, two business-to-business brands, in-house art creation, and coast-to-coast production facilities. Sensaria brings moments and art to life. We are proud to be a leading innovator in our industry, enabling more for our customers; more products, more quality and speed. We are enthusiastic, we think bigger and work hard to unlock opportunity and achieve incredible results.

Where most see a blank canvas, Sensaria sees infinite possibility. The chance to impact the senses and shape a moment in time, realizing a vision of design and decor that can reinvent, renew, and revive. With equal parts, passion and operational excellence, Sensaria creates new ways to bring art and memories to life in any space. And through innovation, quality and speed, the company empowers unlimited growth potential for clientele. Enabling more for customers; more efficiency, more creativity, and more moments of inspiration, Sensaria thinks bigger and bolder to unlock opportunity and achieve incredible results together.

I. ROLE PURPOSE

The Maintenance Technician III serves as an advanced technical resource responsible for troubleshooting, repairing, and optimizing automated production and fulfillment equipment in a high-volume manufacturing environment. This role plays a critical part in maximizing equipment uptime, improving system reliability, and supporting continuous improvement initiatives across print, finishing, framing, packaging, and automated material handling operations.

The ideal candidate possesses strong mechanical and electrical troubleshooting skills, experience with PLC-controlled systems, and the ability to lead complex repairs while mentoring junior technicians and supporting operational excellence initiatives.

II. ESSENTIAL DUTIES AND RESPONSIBILITIES

• Lead advanced troubleshooting, repair, and maintenance of production equipment, automation systems, and facility machinery.
• Diagnose and resolve complex electrical, mechanical, pneumatic, hydraulic, and PLC-related issues to minimize downtime and maintain operational efficiency.
• Perform preventive, predictive, and corrective maintenance to maximize equipment reliability and production uptime.
• Troubleshoot and maintain automated systems including conveyors, CNC equipment, large-format printers, barcode scanners, sensors, HMIs, servo systems, and packaging equipment.
• Lead equipment rebuilds, upgrades, installations, startups, and commissioning activities.
• Conduct root cause analysis (RCA) on recurring failures and implement long-term corrective actions.
• Drive continuous improvement initiatives focused on reliability, throughput, quality, and overall equipment effectiveness (OEE).
• Identify and implement opportunities for process optimization, equipment upgrades, and maintenance improvements.

III. ADDITIONAL TASKS AND RESPONSIBILITIES

• Provide technical leadership, mentorship, and support to maintenance and production team members.
• Promote a safe, accountable, and continuous improvement-focused work environment.
• Follow and enforce all safety procedures, including lockout/tagout (LOTO) and EH&S standards.
• Coordinate maintenance activities to minimize downtime and support production goals.
• Complete maintenance documentation and work orders accurately within the CMMS.
• Maintain clean, organized work areas in alignment with 5S standards
• Perform routine inspections and proactively identify potential equipment issues.
• Collaborate with operations, engineering, quality, and IT teams to support efficient operations.

IV. EXPERIENCE AND EDUCATIONAL QUALIFICATIONS

• High school diploma or GED required; technical certification or trade school training preferred. 5+ years of maintenance experience in manufacturing, automated production, distribution, or fulfillment environments.
• Advanced troubleshooting experience with PLC-controlled systems such as Beckhoff, Allen-Bradley, Siemens, or equivalent platforms.
• Strong knowledge of electrical systems, pneumatics, mechanical systems, servo-driven equipment, and industrial automation.
• Ability to read and interpret electrical schematics, ladder logic, blueprints, and technical documentation.
• Proficiency with hand tools, power tools, meters, and diagnostic equipment.
• Experience using CMMS or other maintenance tracking systems.
• Strong analytical, troubleshooting, and problem-solving skills.
• Ability to work independently in a fast-paced production environment.

SPECIFIC SKILLS AND COMPETENCIES

• Technical coursework or certification in Industrial Maintenance, Mechatronics, Automation, or related field.
• Experience supporting large-format digital printing equipment, CNC systems, conveyors, or automated packaging systems.
• Familiarity with robotics, warehouse automation, and material handling systems.
• Knowledge of VFDs, servo motors, and three-phase electrical systems.
• Experience leading maintenance projects or continuous improvement initiatives.
• Familiarity with Lean Manufacturing, Six Sigma, 5S, or reliability-centered maintenance (RCM) principles.
• Experience in high-volume, deadline-driven production environments.

501 Innovation Ave, Morrisville, NC 27560, USA