1st Shift Aluminum Casting Technician

Chromalox; Cary (IL); On-site; USD 42,000 - 62,000; Full time

Job summary

Chromalox is seeking a 1st Shift Caster/Foundry Worker to join the Durex Industries team in a high‑volume aluminum casting environment. You will prepare molds, melt metals, and ensure quality castings through precise temperature control and process monitoring.

The role demands attention to detail, safety compliance, and the ability to work independently within a team. Prior foundry experience and forklift familiarity are a plus; US work authorization is required.

Qualifications

• Read and interpret scales, rulers, blueprints, and work orders accurately.
• Proficient with hand tools (pliers, wrenches, hammers, chisels) and measuring equipment.
• Experience reading digital thermometers for temperature monitoring.
• Forklift operation experience is a plus.
• Authorized to work in the US without sponsorship.

Responsibilities

• Prepare and preheat permanent and sand molds to ensure optimal casting conditions.
• Prepare elements before installation on molds.
• Install elements onto molds for casting.
• Pack sand around patterns to create molds and prepare them for casting.
• Monitor heating units, gauges, and furnace flames to meet specs.
• Melt metals to required temperatures and add alloys to achieve properties.
• Pour aluminum into molds with consistency and precision.
• Spray and/or pour permanent molds as per instructions.
• Cut risers and gates for proper casting flow.
• Clean, fill, and maintain the melting furnace for smooth operation.
• Assess and inspect molds for defects to ensure quality castings.
• Conduct quality tests during casting to ensure standards and fix defects.
• Move materials within the foundry to support production.
• Keep detailed records of materials used (sand, alloys, metals).
• Use hand tools for shaping and finishing components.
• Maintain and clean equipment; keep workspace organized.
• Adhere to safety policies and maintain a safe environment.
• May be assigned additional tasks.

Skills

Blueprint reading

Hand tools usage

Measuring equipment

Temperature monitoring

Education

High school diploma or GED

Tools

Forklift operation

Job description

Chromalox is seeking a 1st Shift Caster/Foundry Worker to join the Durex Industries team in a high‑volume aluminum casting environment. You will prepare molds, melt metals, and ensure quality castings through precise temperature control and process monitoring.

The role demands attention to detail, safety compliance, and the ability to work independently within a team. Prior foundry experience and forklift familiarity are a plus; US work authorization is required.