1st Shift Caster

Chromalox; Cary (IL); On-site; USD 42,000 - 62,000; Full time

Job summary

Chromalox is seeking a 1st Shift Caster/Foundry Worker to join the Durex Industries team in a high‑volume aluminum casting environment. You will prepare molds, melt metals, and ensure quality castings through precise temperature control and process monitoring.

The role demands attention to detail, safety compliance, and the ability to work independently within a team. Prior foundry experience and forklift familiarity are a plus; US work authorization is required.

Qualifications

• Read and interpret scales, rulers, blueprints, and work orders accurately.
• Proficient with hand tools (pliers, wrenches, hammers, chisels) and measuring equipment.
• Experience reading digital thermometers for temperature monitoring.
• Forklift operation experience is a plus.
• Authorized to work in the US without sponsorship.

Responsibilities

• Prepare and preheat permanent and sand molds to ensure optimal casting conditions.
• Prepare elements before installation on molds.
• Install elements onto molds for casting.
• Pack sand around patterns to create molds and prepare them for casting.
• Monitor heating units, gauges, and furnace flames to meet specs.
• Melt metals to required temperatures and add alloys to achieve properties.
• Pour aluminum into molds with consistency and precision.
• Spray and/or pour permanent molds as per instructions.
• Cut risers and gates for proper casting flow.
• Clean, fill, and maintain the melting furnace for smooth operation.
• Assess and inspect molds for defects to ensure quality castings.
• Conduct quality tests during casting to ensure standards and fix defects.
• Move materials within the foundry to support production.
• Keep detailed records of materials used (sand, alloys, metals).
• Use hand tools for shaping and finishing components.
• Maintain and clean equipment; keep workspace organized.
• Adhere to safety policies and maintain a safe environment.
• May be assigned additional tasks.

Skills

Blueprint reading

Hand tools usage

Measuring equipment

Temperature monitoring

Education

High school diploma or GED

Tools

Forklift operation

Job description

1st Shift Caster

Composed of Chromalox,
Durex Industries, Vulcanic, and Thermocoax businesses, Electrical Thermal
Solutions (ETS), part of Spirax Group, creates electrical process heating and
temperature management solutions, including industrial heaters and systems,
heat tracing, and a range of component technologies.

Durex Industries has
over 40 years' expertise in the thermal control business. A trusted custom
thermal solutions supplier and engineering design partner for customers across
a range of industry sectors, it also offers engineering, manufacturing, testing
and laboratory and quality assurance services.

Durex serves
businesses in sectors including process industries, life sciences, plastics
processing, food and packaging, aerospace, defense, and security. Its
innovative bespoke solutions - such as retrofitting heating elements to prevent
outdoor beverage dispensers from failing in low temperatures and custom-made
circulation heaters to heat fuel in large ship engines.

Join us as we continue to provide solutions to our
customers and the world!

The Role:

As the Caster, you will join our Durex Industries and support...As the Caster, Foundry Worker, you will join our Durex Industries team and support with preparing molds, handling aluminum, and maintaining equipment to produce high-quality castings. This position requires a strong work ethic, keen attention to detail, and the ability to work independently while ensuring that safety and quality standards are consistently met.

Your Responsibilities:

• Prepare and preheat permanent and sand molds to ensure optimal casting conditions.
• Prepare elements before installation on molds.
• Install elements onto molds for casting.
• Pack sand around patterns to create molds and prepare them for casting.
• Monitor the temperature of heating units, gauges, and furnace flames to ensure that metal is melted to meet project specifications.
• Melt metals to the required temperatures and add necessary alloys to achieve specific casting properties
• Pour aluminum into molds, ensuring consistency and precision.
• Spray and/or pour permanent molds as per instructions.
• Cut risers and gates as needed for proper casting flow.
• Clean, fill, and maintain the melting furnace to ensure smooth operation.
• Assess and inspect molds to ensure they are free from defects, ensuring high-quality castings.
• Conduct quality tests on components during the casting process to ensure finished products meet required standards, while identifying and correcting any defects in the casting process.
• Move materials and supplies within and out of the foundry to support the production process and maintain workflow efficiency.
• Keep detailed records of materials used, including sand, alloys, and metals.
• Use hand tools such as hammers, saws, and chisels for shaping, cutting, and finishing metal components.
• Maintain, operate, and clean equipment such as furnaces, casting molds, and strip-out machines, while ensuring a clean and organized work station on a daily basis.
• Maintain a safe, secure, and healthy work environment by adhering to established safety policies and procedures.
• May be assigned additional tasks as needed.

Requirements:

• Preferred at least one year of manufacturing experience as a Caster/Foundry Worker or in a related role, with relevant training or experience.
• High school diploma or GED preferred.
• Ability to read and interpret scales, rulers, blueprints, and work orders accurately.
• Proficiency in using hand tools such as pliers, wrenches, hammers, chisels, and measuring equipment like rulers.
• Experience reading and understanding digital thermometers for temperature monitoring.
• Skilled in safely operating and maintaining machinery and foundry equipment.
• Strong commitment to following safety procedures and maintaining high-quality standards in all tasks.
• Organized, dependable, and detail-oriented, with the ability to meet deadlines and maintain consistent productivity.
• Able to work independently with minimal supervision while effectively collaborating with team members and supervisors.
• Forklift operation experience is a plus
• Strong verbal and written communication skills, with the ability to collaborate effectively with team members and supervisors.
• Must be authorized to work in the US without sponsorship, both now and in the future.

At Durex Industries, we are not just an employer but a champion of equal opportunities and inclusivity. We are dedicated to fostering a workplace that adheres to the highest hiring standards and is free from discrimination and harassment.

Durex Industries is an equal opportunity employer; our commitment extends to all aspects of employment, ensuring that no individual is mistreated or discriminated against based on race, color, sex, religion, sexual orientation, national origin, disability, genetic information, pregnancy, or any other protected characteristic as defined by federal, state, or local laws.