CNC Machinist (Setup)

ETLA Limited; Singapore; On-site; SGD 50,000 - 70,000; Full time

Job summary

ETLA Limited is seeking an experienced CNC Machine Setter in Singapore to manage setup, operation, and maintenance of advanced CNC machines. The ideal candidate will have 3-5 years of experience and proficiency in FANUC controls, alongside a strong commitment to quality and safety.

The position requires excellent blueprint reading skills and the ability to train operators on best practices, ensuring production efficiency and adherence to safety protocols.

Qualifications

• 3-5 years experience as a CNC Machine Setter/Technician in precision machining.
• Proficient with CNC controls (FANUC preferred).
• Strong GD&T interpretation skills.

Responsibilities

• Set up CNC machines according to setup sheets and drawings.
• Document and communicate stable process parameters to operators.
• Perform routine maintenance and safety compliance checks.

Skills

CNC VMC/HMC setup

Blueprint reading

First Article Inspection

Metrology tools usage

Education

Secondary school education or relevant technical certificate

Tools

FANUC controls

Mastercam

NX

Job description

Who are we?
Frencken Mechatronics specialises in the development and assembly of industrial systems for the semiconductor, healthcare and analytical markets. We produce high‑quality precision mechanical parts, machine assemblies and vacuum systems in both clean‑room and non‑clean‑room environments.

Key Responsibilities

• Setup & Prove‑Out
  - Set up CNC VMC/HMC, 5‑axis mills and CNC lathes according to setup sheets, drawings and process plans.
  - Prepare and verify workholding/fixtures (vises, tombstones, modular fixturing, chucks, soft jaws) and ensure proper clamping, clearance and datum strategy.
  - Select and preset cutting tools (length/radius), assign tool offsets and validate tool paths using offline tool presetters where applicable.
  - Load and verify CNC programs; perform safe dry runs, single‑block prove‑outs and collision checks (safe planes, clearance, toolpath simulation if available).
  - Establish and verify work coordinate systems (e.g., G54–G59), part datums and probing cycles (e.g., Renishaw) for in‑process control.
  - Conduct First Article Inspection (FAI) and adjust offsets/parameters to achieve nominal dimensions and surface finish.
  - Optimize feeds/speeds, stepover, coolant delivery and toolpaths for cycle time, tool life and part quality.
• Handover & Production Support
  - Document and communicate stable process parameters and critical steps to operators; ensure a clean, safe and organised handover.
  - Troubleshoot setup and machining issues (chatter, runout, tool wear, dimensional drift) and perform root‑cause containment on the line.
  - Support quick changeovers and mixed‑model scheduling; apply SMED principles to reduce setup time.
• Quality & Documentation
  - Create/update setup sheets, tool lists, fixture maps, offsets and control notes; maintain revision control and DNC/program records.
  - Record first‑piece results, deviations, corrective actions and sign‑offs per quality and customer requirements.
• Maintenance, Safety & Compliance
  - Perform routine cleaning, basic preventive maintenance and condition checks on spindles, chucks, fixtures, coolant and air supply.
  - Adhere to all safety protocols (PPE, machine guarding, LOTO, safe lifting/rigging) and 5S standards; report hazards promptly.
  - Comply with company QMS and applicable WSH requirements.
• Continuous Improvement & Collaboration
  - Partner with Manufacturing/Process Engineers, CAM Programmers and Quality to enhance fixturing, tool strategies and programs.
  - Identify and execute waste‑reduction opportunities (setup time, scrap, rework, tool cost) using lean methods (5S, Kaizen, SMED).
  - Mentor and train operators on best practices for changeover and in‑process control.

Qualifications

• Must‑Have: Secondary school education, NITEC / Higher NITEC, or relevant technical certificate in Precision Engineering/Mechanical.
• 3–5 years experience as a CNC Machine Setter/Technician in precision machining (VMC/HMC, 5‑axis, and/or lathe). Please state machine make and model.
• Proficient with CNC controls (FANUC preferred; Siemens/Heidenhain an advantage) and basic program edits. Please state controller type and versions.
• Strong blueprint reading and GD&T interpretation; capable of establishing datum strategies for multi‑op parts.
• Skilled with metrology tools and first‑article checks; able to diagnose and correct dimensional variation.
• Hands‑on knowledge of tooling, workholding, probing cycles, offsets and coolant strategies across common materials (aluminium, stainless, tool steels; nickel/titanium alloys advantageous).
• High attention to detail, mechanical aptitude and a strong commitment to safety and quality.
• Nice‑to‑Have: Exposure to CAM (Mastercam, NX, Powermill, Fusion). Experience with SMED/quick‑change fixtures and modular fixturing systems.
• Understanding of OEE, first‑pass yield, tool life management and basic lean/Six Sigma methods.
• Crane/rigging competency or certification for safe handling of heavy fixtures (if applicable).

Key Performance Indicators (KPIs)

• Setup time reduction / changeover duration (SMED).
• First‑pass yield and first‑article approval rate.
• Scrap/rework rate and dimensional capability on CTQ features.
• Tool life adherence and cost per part.
• 5S audit scores, safety compliance and near‑miss reporting quality.
• Documentation accuracy and revision adherence (setup sheets, programs, offsets).

Work Environment & Physical Requirements

Temperature‑ and humidity‑controlled precision machining environment.
Ability to lift and position fixtures and tooling safely (with mechanical aids where required), stand/walk for extended periods and handle precision components with care.

Work Schedule

Shift and overtime flexibility as needed to support changeovers and urgent setups.

Reports To

Production Supervisor / Manufacturing Engineer (as applicable).