Senior Process Safety Engineer

Placements24; Queenstown; On-site; NZD 127,000 - 191,000; Full time

Benefits offered by this job

Performance bonuses

Medical aid

Retirement fund

Job summary

Placements24 seeks an experienced Senior Process Safety Engineer to lead process safety initiatives at a major industrial site in Queenstown, Eastern Cape. You will develop, implement, and manage PSM systems, conduct hazard analyses, and promote a strong safety culture across the plant.

The ideal candidate has a B.Sc. in Chemical Engineering, 7+ years in process safety in chemical/industrial environments, and hands-on experience with PHA, MOC, RCAs, and regulatory standards.

Qualifications

• 7+ years of process safety engineering in chemical/industrial environments.
• Experience with PSM elements: PHA, MOC, Incident Investigation.
• Familiarity with SA and international safety regulations (OHS Act, OSHA PSM).
• Proven ability to lead and facilitate HAZOP studies.
• Strong analytical, problem-solving, and leadership abilities.

Responsibilities

• Develop and implement comprehensive Process Safety Management (PSM) programs.
• Lead and facilitate PHAs, including HAZOP, What-If, and FMEA studies.
• Develop operating procedures, MOC protocols, and mechanical integrity programs.
• Conduct incident investigations and RCAs for process safety events.
• Ensure compliance with relevant safety regulations and standards.
• Deliver process safety training to employees at all levels.
• Audit safety systems and procedures to identify improvements.
• Promote a proactive safety culture and engage with staff.

Skills

Analytical skills

Problem solving

Leadership

Communication

Risk assessment

Education

B.Sc. in Chemical Engineering

Job description

About the Role

Our client, a major industrial manufacturer with operations across South Africa, is seeking an experienced Senior Process Safety Engineer to lead safety initiatives at their facility in **Queenstown, Eastern Cape**. This critical role involves ensuring the highest standards of process safety are maintained throughout the plant's operations. You will be responsible for developing, implementing, and managing process safety management (PSM) systems, conducting hazard analyses, and promoting a strong safety culture. The ideal candidate has a deep understanding of process safety principles, regulatory requirements, and best practices in the chemical industry. You will work collaboratively with engineering, operations, and management teams to identify and mitigate risks, ensuring a safe working environment for all employees and protecting the surrounding community.

Key Responsibilities

• Develop and implement comprehensive Process Safety Management (PSM) programs.
• Lead and facilitate Process Hazard Analyses (PHAs), including HAZOP, What-If, and FMEA studies.
• Develop and oversee operating procedures, management of change (MOC) protocols, and mechanical integrity programs.
• Conduct incident investigations and root cause analyses (RCAs) for process safety events.
• Ensure compliance with relevant national and international process safety regulations and standards.
• Develop and deliver process safety training to employees at all levels.
• Audit safety systems and procedures to ensure effectiveness and identify areas for improvement.
• Promote a proactive safety culture and engage with employees to foster safety awareness.
• Collaborate with engineering and operations teams on the design of new facilities and modifications to ensure inherent safety.
• Maintain process safety information (PSI) and manage related documentation.

Requirements

• B.Sc. in Chemical Engineering or a related engineering discipline from a recognized institution.
• Minimum of 7 years of experience in process safety engineering, with a significant portion in a chemical or industrial manufacturing environment.
• In-depth knowledge and practical experience with PSM elements (e.g., PHA, MOC, Incident Investigation).
• Familiarity with relevant South African and international safety regulations and standards (e.g., OHS Act, OSHA PSM).
• Proven experience in leading and facilitating HAZOP studies.
• Strong analytical, problem-solving, and risk assessment skills.
• Excellent communication, interpersonal, and leadership abilities.
• Professional registration (e.g., Pr. Eng, CSP) is highly desirable.
• Experience in auditing safety management systems.
• Ability to work effectively on-site in **Queenstown, Eastern Cape**.

Benefits

Our client offers an attractive salary package, performance bonuses, comprehensive medical aid, and a substantial retirement fund. This role provides significant opportunities for professional development, including advanced safety training and certifications. Employees benefit from working in a key industrial role with a company that prioritises safety and environmental responsibility. The position is based at our **Queenstown, Eastern Cape** facility, offering a stable and challenging career within a committed team.