Technician - Production (EC Motor)

Boschgroup; Bayan Lepas; On-site; MYR 56,000 - 78,000; Full time

Job summary

Boschgroup in Bayan Lepas, Penang, Malaysia seeks a key person to run and support automated EC motor production lines, solving ad hoc issues, maintenance, and adjustments to meet quality and output.

The role combines operator, line leader and maintenance technician duties; target OEE 85%+, requires diploma in mech/ee/mechatronics, strong English/Malay, 3+ years in highly automated environments, and SAP/Microsoft Office skills; knowledge of drawings and failure analysis beneficial.

Qualifications

• Diploma or equivalent in Mechanical / Electrical & Electronics / Mechatronics Engineering.
• Proficiency in spoken and written English and Bahasa Malaysia.
• At least 3 years experience in highly automated production environment.
• Able to understand and interpret technical drawing.
• Hands-on experience on failure analysis and problem-solving methodology.
• Knowledge in SAP and Microsoft Office is a must.

Responsibilities

• 1.1 Model changeover including machine setup and parameter changes.
• 1.2 Perform machine troubleshooting as needed.
• 1.3 Preventive and corrective maintenance of lines including spare parts.
• 1.4 1st article confirmation at shift start and after changes.
• 1.5 Raw material ordering and replenishment to machines during production.
• 1.6 1st level failure analysis of reject parts to identify process or supplier issues.
• 1.7 Confirm non-conformance parts and perform inspection/rework.
• 1.8 Monitor KPIs: hourly output, OEE, FOR, quality target, and 7S.
• 1.9 Assist new line setup with suppliers and technicians.
• 1.10 Support autonomous and preventive maintenance checklists.
• 1.11 Support training of new EC motor line technicians.
• 1.12 Support samples build in production and pilot runs for new models.
• 1.13 Participate in daily morning meetings and line improvement activities.
• 1.14 Perform other ad hoc tasks as assigned by superior.

Skills

English & Bahasa Malaysia

Problem-solving

Failure analysis

Education

Diploma in Mechanical / Electrical & Electronics / Mechatronics

Tools

SAP

Microsoft Office

Job description

Job Summary

Key person to run and support automated EC motor production lines (max. 2 lines) and to solve any ad hoc issues in production (including maintenance and adjustment of machines to achieve defined quality and output).

The person must be able to run the automated production lines independently, taking up roles similar to combination of operator, POUP, line leader and maintenance technician for manual assembly lines. The goal is to sustain the highly automated EC motor lines with OEE of 85% and above.

Main tasks include:-

• 1.1 Responsible for model changeover including machine setup and parameter changes.
• 1.2 Responsible to perform machine troubleshooting whenever necessary.
• 1.3 Responsible for corrective and preventive maintenance of the lines including spare parts.
• 1.4 Responsible for 1 st article confirmation at beginning of the shift and after every changeover.
• 1.5 Responsible for raw material ordering, replenishing of raw material to machines during production.
• 1.6 Responsible for 1 st level failure analysis of reject parts or components from production line to identify process or supplier related issue for failures.
• 1.7 Responsible to confirm non-conformance part and perform inspection and rework activity whenever necessary.
• 1.8 Responsible for relevant production KPIs of the line e.g. hourly output, OEE, FOR, quality target, 7s etc.
• 1.9 Assist new line setup with machine suppliers, other maintenance technicians, process, and equipment engineers.
• 1.10 Support continuous improvement of autonomous and preventive maintenance checklist.
• 1.11 Support training of new EC motor line technicians whenever necessary.
• 1.12 Support samples build in production and pilot run activities for new models.
• 1.13 Participate in daily morning meeting and actively support with line improvement activities.
• 1.14 Other ad hoc tasks as and when required/assigned by superior.

Diploma or equivalent in Mechanical / Electrical & Electronics / Mechatronics Engineering.

Proficiency in spoken and written English and Bahasa Malaysia.

At least 3 years experience in highly automated production environment.

Able to understand and interpret technical drawing.

Hands-on experience on failure analysis and problem-solving methodology.

Knowledge in SAP and Microsoft Office is a must.

Added advantages with one of following specialties:

• Certificate of Competency from the Malaysian Energy Commission (ST) which qualifies the certificate holder to be a Wireman or Chargeman
• Computer science, C++ Programming, Networking, Computer Hardware/Software
• PLC programming, HMI interface, Servo Drive technology (Siemens, Beckhoff etc.) and Robotics (Epson, Kuka, Cognex, Keyence...)