Technician - Failure Analysis

Bosch; Bayan Lepas; On-site; MYR 42,000 - 66,000; Full time

Job summary

Bosch Malaysia seeks a skilled Technician to maintain and improve production lines, ensuring safety, quality, cost and delivery targets are met. The role includes first level failure analysis of tools and components and supporting machine/process capability studies for new products and mass production.

You will assist in technical reporting, documentation, and scrap handling, contributing to continuous improvements and TPM activities. Fluency in Malay and English is required.

Qualifications

• Minimum Diploma in Engineering Field or Sijil Kemahiran Malaysia Level 4 or equivalent.
• Experience in manufacturing and documentation (eg: Work Instructions, Control Plans, SPC, FMEA).
• Able to understand and communicate in Malay and English.

Responsibilities

• Maintain and improve production line to meet Safety, Quality, Cost and Delivery targets.
• Perform 1st level failure analysis of tools or components from the production line.
• Support Machine and Process Capability Studies for new product introduction and mass production.
• Assist in scrap handling, daily scrap forms and root cause action recommendations.

Skills

Multi-tasking

Communication

Problem solving

Time management

Analytical skills

MS Office

Education

Diploma in Engineering

Tools

SPC Tools

GDT

FMEA

MS Office

Job description

Company Description

• Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd, with offices located in Selangor and Penang. In Malaysia, Bosch has diversified businesses in Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing plants in Penang providing Car Multimedia, Power Tools and Automotive Steering systems. In 2017, Malaysia contributed sales of RM 615 million (127 million euro) and employed more than 2,800 associates.

Job Description

1.Role 1.1 Work with VSO, VSE & Supervisors to maintain, analysis, improve and resolve
production line issues in a responsible manner towards ensure manufacturing meeting Safety, Quality, Cost, and Delivery with guidance from Technician 3.
1.2 Responsible for 1st level failure analysis of reject tools or components from production
line to identify process or supplier related issue for failures which are unable to be solve
by shopfloor leaders.
1.3 Support VSE to perform Machine and Process Capability Study to ensure machines and processes meet the capability requirement during new product introduction and mass production with guidance from Senior Technician.

2.Job Scope
2.1 To perform Process Study on Failure Analysis for existing responsible products on all reject & assist time study, cycle time on the process or ISIR sample build / test in production.
2.2 To assist Manufacturing Changeover activities and perform Evaluation / Rejects activities.
2.3 To assist on technical report Cgk, Cmk, GRR, SPC & etc assigned by Process Engineer/Supervisor.
2.4 To assist Manufacturing Engineering document: Visual aids PQI, work instructions WI, 7S photo, Inspector Work Sequence, Quality Alert & Quality awareness presentation material for briefing purpose.
2.5 To perform daily complaint of raw material to PUQ and assist in scrap preparation if necessary.
2.6 To train and monitor repairers on daily rework activities.
2.7 To support Production in achieving the effectiveness/productivity, output, FOR and quality target.
2.8 To support and involve in BPS activities such as Point CIP projects, LLD, Change Over, TPM or process/product improvement.
2.9 To participate in all scraping audits, coordinate in providing and implementing corrective actions.
2.10 To prepare & submit the scrap form which need submitted daily scrap for management
approval.
2.12 Support VSE/FPV in Machine and Process Capability Studies to ensure new machine and
process meet the capability requirement during new product introduction and mass
production.
2.13 Support VSE/FPV in coordination of PDP project sample build (Pre-Pilot and Pilot run) on
material availability and jig and fixtures readiness.
2.14To assist the Process Engineer / Supervisor in the day-to-day operation.
2.15To support an acting as supervisor if Supervisor & LO no turn up.
2.16To carry out any other duties assigned by immediate superior time to time.

Qualifications

3.Core Competencies
3.1 Multi-tasking skills.
3.2 Able to communicate orally and written in English and Bahasa Malaysian.
3.3 Good attitude, Openness, receptive to feedback and suggestion.
3.4 Credible, reliability and trustworthy.
3.5 Sense of urgency. 3.6 Basic knowledge of BPS Principles and Value Stream Q-Basics.
3.7 Good in technical report writing and include complete data analysis and action recommendation.
3.8 Experience in manufacturing activities and documentation (eg: Work Instruction, Control
Plan, Process FMEA, Machine and Process Capability Studies, Statistical Process Control –
SPC, Time Study (VT), Line Balancing, Setup Plan).
3.9Able to understand and interpret technical drawing.
3.10Hands on experience on failure analysis and problem-solving methodology. 4.Formal Education
4.1 Minimum Diploma in Engineering Field or Sijil Kemahiran Malaysia Level 4 or any equivalent.
5.Knowledge and Exposure
5.1 Experience working in manufacturing will be an advantage.
6.Knowledge, Skills and Ability
6.1 Able to understand, read and communicate in Malay and English.
6.2 Able to work under minimum supervision.
6.4 Able to use Microsoft Office.
6.5 Good communication skills and problem-solving ability.
6.6 Effective communication with value stream management and value stream engineer.
6.7 Knowledge of ISO, TS, IEC/EN Standard, Product safety requirement e.g.UL, CSA is an added advantage.
6.8 Knowledge of 7QC tools and Geometric, Dimension and Tolerancing (G, D&T) is an added advantage.
6.9 Familiar with statistical process control methods, measurement system analysis and cycle time study is an added advantage.

Additional Information

• Ability to manage personnel time to ensure the success of completion of assignments.
• Ability to perform multitasking according to priority & keep to a tight schedule.
• Ability to work with minimum supervision & self-motivation.
• Possess good analytical & communication skills.
• Possess good skill in technical report writing.