Technician - Production (Automation Line)

Bosch Group; Bayan Lepas; On-site; MYR 45,000 - 78,000; Full time

Job summary

Bosch Malaysia is seeking a skilled technician to run and support automated EC motor production lines (max 2 lines) and address production issues including maintenance and machine adjustment to meet defined quality and output. The person must be able to operate independently, fulfilling roles of operator, line leader and maintenance technician.

The goal is to sustain highly automated EC motor lines with an OEE of 85% and above, supporting continuous improvement and training of line technicians

Qualifications

• Diploma or equivalent in Mechanical / Electrical & Electronics / Mechatronics Engineering.
• Proficiency in spoken and written English and Bahasa Malaysia.
• At least 3 years experience in highly automated production environment.
• Able to understand and interpret technical drawing.
• Hands-on experience on failure analysis and problem-solving methodology.
• Knowledge in SAP and Microsoft Office is a must.
• Added advantages with: ST certificate from Malaysian Energy Commission; Computer science, C++ programming, networking, computer hardware/software; PLC programming, HMI interface, servo drive tech and robotics.

Responsibilities

• 1.1 Responsible for model changeover including machine setup and parameter changes.
• 1.2 Responsible to perform machine troubleshooting whenever necessary.
• 1.3 Responsible for corrective and preventive maintenance of the lines including spare parts.
• 1.4 Responsible for 1 st article confirmation at beginning of the shift and after every changeover.
• 1.5 Responsible for raw material ordering, replenishing of raw material to machines during production.
• 1.6 Responsible for 1 st level failure analysis of reject parts or components from production line to identify process or supplier related issue for failures.
• 1.7 Responsible to confirm non-conformance part and perform inspection and rework activity whenever necessary.
• 1.8 Responsible for relevant production KPIs of the line e.g. hourly output, OEE, FOR, quality target, 7s etc.
• 1.9 Assist new line setup with machine suppliers, other maintenance technicians, process, and equipment engineers.
• 1.10 Support continuous improvement of autonomous and preventive maintenance checklist.
• 1.11 Support training of new EC motor line technicians whenever necessary.
• 1.12 Support samples build in production and pilot run activities for new models.
• 1.13 Participate in daily morning meeting and actively support with line improvement activities.
• 1.14 Other ad hoc tasks as and when required/assigned by superior.

Skills

English proficiency

Bahasa Malaysia

Education

Diploma in Mechanical / Electrical & Electronics / Mechatronics Engineering

Tools

SAP

Microsoft Office

Job description

• Full-time

Company Description

Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd, with offices located in Selangor and Penang. In Malaysia, Bosch has diversified businesses in Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing plants in Penang providing Car Multimedia, Power Tools and Automotive Steering systems. In 2017, Malaysia contributed sales of RM 615 million (127 million euro) and employed more than 2,800 associates.

Job Description

Job Summary
Key person to run and support automated EC motor production lines (max. 2 lines) and to solve any ad
hoc issues in production (including maintenance and adjustment of machines to achieve defined quality
and output).
The person must be able to run the automated production lines independently, taking up roles similar to
combination of operator, POUP, line leader and maintenance technician for manual assembly lines. The
goal is to sustain the highly automated EC motor lines with OEE of 85% and above.

Main tasks include:-

• 1.1 Responsible for model changeover including machine setup and parameter changes.
• 1.2 Responsible to perform machine troubleshooting whenever necessary.
• 1.3 Responsible for corrective and preventive maintenance of the lines including spare parts.
• 1.4 Responsible for 1 st article confirmation at beginning of the shift and after every changeover.
• 1.5 Responsible for raw material ordering, replenishing of raw material to machines during production.
• 1.6 Responsible for 1 st level failure analysis of reject parts or components from production line to identify process or supplier related issue for failures.
• 1.7 Responsible to confirm non-conformance part and perform inspection and rework activity whenever necessary.
• 1.8 Responsible for relevant production KPIs of the line e.g. hourly output, OEE, FOR, quality target, 7s etc.
• 1.9 Assist new line setup with machine suppliers, other maintenance technicians, process, and equipment engineers.
• 1.10 Support continuous improvement of autonomous and preventive maintenance checklist.
• 1.11 Support training of new EC motor line technicians whenever necessary.
• 1.12 Support samples build in production and pilot run activities for new models.
• 1.13 Participate in daily morning meeting and actively support with line improvement activities.
• 1.14 Other ad hoc tasks as and when required/assigned by superior.

Qualifications

• Diploma or equivalent in Mechanical / Electrical & Electronics / Mechatronics Engineering.
• Proficiency in spoken and written English and Bahasa Malaysia.
• At least 3 years experience in highly automated production environment.
• Able to understand and interpret technical drawing.
• Hands-on experience on failure analysis and problem-solving methodology.
• Knowledge in SAP and Microsoft Office is a must.
• Added advantages with one of following specialties:
• Certificate of Competency from the Malaysian Energy Commission (ST) whichqualifies the certificate holder to be a Wireman or Chargeman
• Computer science, C++ Programming, Networking, Computer Hardware/Software
• PLC programming, HMI interface, Servo Drive technology (Siemens, Beckhoff etc.)and Robotics (Epson, Kuka, Cognex, Keyence...)