Sr/New Product Introduction Engineer

Aurightec; Kulim; On-site; MYR 89,000 - 156,000; Full time

Job summary

Aurightec is seeking an NPI Engineer to drive new PCB/PCBA product introductions from prototype to mass production. You will lead process development, define manufacturing methods (SMT, THT, reflow, wave), and coordinate cross-functional teams to meet quality, cost, and delivery targets.

The role requires hands-on analysis of DFM/DFA, review of Gerber files and BOMs, and a focus on process validation, FPY improvement, and rigorous documentation in line with IPC standards.

Qualifications

• Diploma or degree in electronics, mechanics, mechatronics, manufacturing or related field.
• 5+ years of EMS/PCBA/SMT experience.
• Knowledge of PCB assembly processes (SMT, AOI, ICT, FCT).
• Familiarity with Gerber files, BOM, and assembly drawings.
• Understanding of DFM / DFA and IPC standards.
• Strong problem-solving and analytical skills.
• Good communication and cross-functional coordination.
• Ability to work in a fast-paced manufacturing environment.

Responsibilities

• Lead New Product Introduction (NPI) from prototype stage to mass production.
• Review Gerber files, BOM and assembly drawings.
• Define and optimize manufacturing processes (SMT, THT, reflow, wave soldering).
• Develop work instructions (WI), SOPs, and process flow documentation.
• Coordinate prototype builds, pilot runs, and production readiness.
• Conduct DFM/DFA analysis and work with design teams to resolve issues.
• Analyze defects during trial builds and perform root cause analysis.
• Implement corrective and preventive actions to improve FPY.
• Maintain NPI documentation and ensure proper version control.

Skills

Problem-solving

Analytical skills

Cross-functional coordination

Communication

Adaptability

Education

Diploma / Degree in Electronics, Mechanical, Mechatronics, Manufacturing, or related field

Job description

The NPI Engineer is responsible for managing the introduction of new PCB/PCBA products into manufacturing, ensuring smooth transition from design to production. This role focuses on process development, product setup, and cross-functional coordination to meet requirements in terms of quality, cost, and delivery.

Key Responsibilities

Product Introduction & Process Development

• Lead New Product Introduction (NPI) from prototype stage to mass production
• Review Gerber files, BOM (Bill of Materials), and assembly drawings
• Define and optimize manufacturing processes (SMT, THT, reflow, wave soldering)
• Develop work instructions (WI), SOPs, and process flow documentation
• Coordinate prototype builds, pilot runs, and production readiness

DFM / DFA & Technical Analysis

• Conduct Design for Manufacturability (DFM) and Design for Assembly (DFA) analysis
• Work with design teams to resolve issues related to component placement, solderability, and PCB layout
• Ensure product designs are optimized for efficient manufacturing

Troubleshooting

• Analyze defects during trial builds (e.g., solder bridging, tombstoning, misalignment)
• Perform root cause analysis using tools such as 5 Why and Fishbone Diagram
• Implement corrective and preventive actions to improve First Pass Yield (FPY)
• Work closely with Engineering, Production, and Quality teams to resolve technical issues

Maintenance

• Ensure proper setup and readiness of SMT equipment, tooling, stencils, and fixtures
• Validate machine programs (e.g., pick-and-place) for production use
• Support continuous improvement to enhance process stability and machine performance

Documentation & Reporting

• Maintain NPI documentation including ECN/ECO, process validation reports, and setup records
• Ensure proper version control and change management during product ramp-up
• Prepare reports on yield, defects, and process performance
• Document process parameters and technical specifications

Quality & Compliance

• Ensure products meet customer specifications and quality standards
• Follow IPC standards (e.g., IPC-A-610) and internal procedures
• Support quality improvement and corrective action initiatives
• Ensure compliance with SOPs, work instructions, and manufacturing standards

Requirements

• Diploma / Degree in Electronics, Mechanical, Mechatronics, Manufacturing, or related field
• 5 years and above of experience in EMS / PCBA / SMT environment
• Knowledge of PCB assembly processes (SMT, AOI, ICT, FCT)
• Familiarity with Gerber files, BOM, and assembly drawings
• Understanding of DFM / DFA and IPC standards
• Strong problem-solving and analytical skills
• Good communication and cross-functional coordination
• Ability to work in a fast-paced manufacturing environment