Senior Molding Engineer

AMS; Kulim; On-site; MYR 140,000 - 240,000; Full time

Job summary

AMS in Kulim, Malaysia, seeks a Senior Molding Engineer to lead injection molding processes, optimize cycle times, and provide hands‑on technical support across production lines. You will validate processes, ensure regulatory compliance, and drive continuous improvement with SPC and Six Sigma.

The role requires a engineering degree and 7+ years of experience, with fluency in English and Malay and willingness to travel internationally for extended periods.

Qualifications

• Bachelor's degree in Engineering required.
• 7+ years of relevant experience.
• Proficiency in English and Malay (written and spoken).

Responsibilities

• Set up and validate injection molding processes for new and existing products.
• Perform IQ/OQ/PQ validations and ensure FDA/ISO 13485 compliance.
• Provide hands‑on technical support for production and troubleshoot equipment, material, and process issues.
• Monitor molding operations and implement corrective actions to maintain performance.
• Collaborate with production to resolve non‑conformances and improve reliability.
• Develop and maintain process documentation and work instructions.
• Apply SPC and Six Sigma principles to optimize parameters.
• Train and mentor operators on molding best practices.
• Coordinate with tooling engineers to address mold performance issues.
• Lead continuous improvement initiatives to reduce scrap and improve cycle times.

Skills

English proficiency

Malay language

Six Sigma

Lean Manufacturing

Project management

Vertical injection molding machine

Education

Bachelor's degree in Engineering

Tools

Mold design & maintenance

Job description

The Senior Molding Engineer is responsible for establishing robust injection molding processes and providing ongoing technical support to ensure continuous, high-quality production. This role focuses on process setup, troubleshooting, and optimization while driving efficiency and compliance with regulatory standards.

Responsibilities:

• Set up and validate injection molding processes for new and existing products, ensuring optimal cycle times and quality.
• Perform process validations (IQ/OQ/PQ) and maintain compliance with FDA and ISO 13485 requirements.
• Provide hands‑on technical support for continuous production, including troubleshooting equipment, material, and process issues.
• Monitor molding operations to maintain consistent performance and implement corrective actions as needed.
• Collaborate with production teams to resolve non‑conformances and improve process reliability.
• Develop and maintain detailed process documentation, including setup sheets, validation protocols, and work instructions.
• Apply scientific molding principles and statistical process control (SPC) to optimize process parameters.
• Train and mentor production personnel on molding best practices and process standards.
• Partner with tooling engineers and suppliers to address mold performance issues and implement improvements.
• Drive continuous improvement initiatives to reduce scrap, improve cycle times, and enhance overall efficiency.
• Ensure adherence to safety and environmental regulations in all molding operations.

Requirements:

• Bachelor's degree in engineering with 7+ years of relevant experience.
• Strong written and verbal proficiency in English and Malay.
• Ability and willingness to travel internationally for extended periods, typically ranging from 2 to 6 months or longer, depending on on‑the‑job training needs.

Desired Skills & Experience:

• Industrial or Electromechanical Engineering degree
• Experience in mold design and maintenance
• Six Sigma & Lean Manufacturing
• Experience in project management
• Experience with vertical injection molding machine