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- Bachelor's Degree Mechanical Engineering, Industrial Engineering, Material Science, Manufacturing Process, Project Management.
- Hands-on experience: At least 3-5 years of direct experience with injection moulding processes and machinery.
- Material Knowledge: Understanding the properties and behaviors of various plastics and how they interact with injection molding processes.
- Process Control
- Maintain all process parameters (temperature, pressure, injection speed, cooling time) within specified tolerances as per product and machine specifications.
- Use SPC (Statistical Process Control) tools in SHOTSCOPE to monitor trends and prevent deviations.
- Implement parameter locking to avoid unauthorized changes and ensure consistency.
- Cycle Time Management
- Define target cycle time per product and mold based on machine capability and material properties.
- Continuously monitor actual vs target cycle time in SHOTSCOPE; investigate deviations > ±2%.
- Optimize cycle time through mold cooling improvements, gate design, and machine settings without compromising quality.
- Mold Maintenance Frequency
- Daily: Visual inspection for wear, leaks, and contamination.
- Weekly: Clean mold surfaces, check cooling channels, lubricate moving parts.
- Monthly: Inspect ejector pins, bushings, and alignment; verify mold temperature control.
- Quarterly: Full preventive maintenance—polishing, dimensional checks, and replacement of worn components.
- Maintain mold history cards and update Shotscope for traceability.
- Quality Assurance
- Conduct in-process inspections for dimensional accuracy, weight, and visual defects (flash, short shots, sink marks).
- Implement ISO/GMP compliance for hygiene and traceability.
- Escalate any non-conformance immediately and initiate corrective action.
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