Industrial Reliability Engineer

Mamee-Double Decker (M) Sdn Bhd; Subang Jaya; On-site; MYR 100,000 - 145,000; Full time

Job summary

Mamee-Double Decker (M) Sdn Bhd is seeking an Industrial Reliability Engineer to boost manufacturing productivity, equipment reliability, and process flow using industrial engineering, Lean, TPM, and data analytics. You will reduce downtime and drive OEE improvements.

Responsibilities include process optimization, layout design, cost reduction, automation feasibility, and collaboration with OEMs for upgrades. Degree required with 3–8 years in FMCG or manufacturing reliability.

Qualifications

• Degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related field.
• Minimum 3–8 years experience in manufacturing improvement or reliability role in FMCG or Pharmaceutical industries.
• Strong analytical and data-driven mindset. Experience in Time & Motion Study, Work Measurement, Capacity Planning , Line Balancing, Layout Optimization , Productivity Improvement, Cost Reduction Projects.
• Knowledge in automation concepts, material handling system, pneumatic , servo motor & robotic system. Understand Vision inspection systems.
• Experienced in lean manufacturing and TPM focused improvement.

Responsibilities

• Improve manufacturing productivity, manpower efficiency, equipment reliability, and process flow using IE, reliability, Lean, TPM, and data analytics.
• Lead process improvement & optimization, eliminate waste, improve OEE, and standardize work processes.

Skills

Time & Motion Study

Work Measurement

Capacity Planning

Line Balancing

Productivity Improvement

Education

Bachelor's degree in Industrial Engineering

Tools

PLC

SCADA

HMI

Robot systems

Job description

The Industrial Reliability Engineer helps to improve Mamee's manufacturing productivity, manpower efficiency, equipment reliability, and process flow by applying industrial engineering, reliability engineering, Lean, TPM, and data analytics methods.

1. Process Improvement & Optimization

Analyze manufacturing and business processes to identify inefficiencies.

Eliminate waste using Lean Manufacturing principles.

Improve productivity, throughput, and overall equipment effectiveness (OEE).

Streamline workflows and standardize work processes

Lead RCA for chronic losses and recurring breakdowns.

Support layout optimization, automation justification, and manpower reduction projects.

Analyze production flow, bottlenecks, cycle time, manpower utilization, and line balancing.

Improve OEE through loss analysis and reliability improvement.

Monitor MTBF, MTTR, breakdown trends, and repeat failure patterns.

Maintain and troubleshoot PLC, HMI, SCADA, VFD, servo, instrumentation, and control systems.

Support automated line commissioning, start-up, and performance stabilization.

Improve automation reliability and reduce control-related downtime.

Work with OEMs and system integrators for upgrades and modifications.

Support MES, SCADA, data acquisition, and Industry 4.0 integration.

Ensure backup of PLC programs, control drawings, and automation documentation.

2. Facility Layout & Material Flow Design

Design efficient factory layouts.

Optimize material movement and warehouse operations.

Reduce transportation and handling costs.

Support new plant expansions and facility redesign projects.

3. Cost Reduction & Productivity Enhancement

Conduct time study, motion study, capacity analysis, and productivity improvement.

Identify opportunities to reduce labor, material, and operational costs.

Improve machine utilization and process efficiency.

Support CAPEX justification with productivity analysis.

4. Automation and Digitalization / Digitization Opportunities Identification

Conduct automation feasibility studies.

Identify manual, repetitive, ergonomic, and non-value-added activities.

Develop automation roadmaps for factories.

Prioritize projects based on ROI and business impact.

Job Requirements:

Degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related field.

Minimum 3– 8 years experience in manufacturing improvement or reliability role in FMCG or Pharmaceutical industries.

Strong analytical and data-driven mindset. Experience in Time & Motion Study, Work Measurement, Capacity Planning , Line Balancing, Layout Optimization , Productivity Improvement, Cost Reduction Projects.

Knowledge in automation concepts, material handling system, pneumatic , servo motor & robotic system. Understand Vision inspection systems.

Experienced in lean manufacturing and TPM focused improvement.

Mamee-Double Decker is renowned and globally recognized as one of the leading FMCG giants in Malaysia. Founded in 1971, from humble beginnings made its way to success after 52 years of perseverance, dedication and honest hard work. Today offering an impressive range of over 100 products which includes key all-time favourites such as Mamee Monster Snack, Mister Potato and Mamee Chef just to name a few. Mamee-Double Decker has also achieved breaching worldwide consumer markets, exporting to a staggering number of over 100 countries and growing. To keep up with the colossal global consumer demands, Mamee-Double Decker has taken the initiative to set up additional Manufacturing Facilities (apart from Malaysia) across strategic locations.

Here at Mamee-Double Decker we hold strong to our core values known as the Mamee 4 I’s which are Innovation, Integrity, Intensity and Involvement.

For more information about Mamee-Double Decker, visit www.mamee.com

Mamee-Double Decker is renowned and globally recognized as one of the leading FMCG giants in Malaysia. Founded in 1971, from humble beginnings made its way to success after 52 years of perseverance, dedication and honest hard work. Today offering an impressive range of over 100 products which includes key all-time favourites such as Mamee Monster Snack, Mister Potato and Mamee Chef just to name a few. Mamee-Double Decker has also achieved breaching worldwide consumer markets, exporting to a staggering number of over 100 countries and growing. To keep up with the colossal global consumer demands, Mamee-Double Decker has taken the initiative to set up additional Manufacturing Facilities (apart from Malaysia) across strategic locations.

Here at Mamee-Double Decker we hold strong to our core values known as the Mamee 4 I’s which are Innovation, Integrity, Intensity and Involvement.

For more information about Mamee-Double Decker, visit www.mamee.com

What can I earn as a Reliability Engineer