Virtual Machining Engineer - Process Planning & CAD/CAM Automation

Ford Motor; Chennai; Presencial; INR 1.500.000 - 1.900.000; Tempo integral

Resumo da vaga

Ford Motor in India is seeking a Virtual Machining Engineer (CAPP) to lead machining process planning for powertrain components. You will define machining sequences, select tools, and develop process sheets aligned with GD&T, while driving automation and toolpath optimization in NX CAM.

You will estimate cycle times, plan machine resources, validate toolpaths, and collaborate with design and manufacturing teams to improve productivity and first‑time‑right output.

Qualificações

• Bachelor's or Master's degree in Mechanical, Manufacturing, Production, or Tool Engineering.
• 6+ years of experience in CAD/CAM, process planning, or virtual machining.
• Strong hands-on expertise in Siemens NX CAM (mandatory).
• Familiarity with other CAM systems (Mastercam, CATIA CAM, Vericut) is a plus.
• Knowledge of machining processes (milling, turning, drilling, boring) and GD&T.

Responsabilidades

• Process Planning for Machining Components: develop detailed machining process plans for powertrain prismatic parts; define sequence, grouping, fixturing, datum per GD&T; select tools and parameters.
• Cycle Time Estimation & Machine/Resource Planning: estimate cycle times, calculate machines required, support capacity planning and line balancing.
• Toolpath Generation and Validation: generate toolpaths in NX CAM, simulate, check collisions, optimize for finish and cycle time.
• Drawing & Documentation Evaluation: review tool/fixture drawings and process sheets for manufacturability; provide DFM feedback.
• CAD/CAM Automation Project Delivery: design and deploy automation solutions (NX Open, scripting) to streamline workflows; drive productivity improvements.

Conhecimentos

Analytical skills

Problem-solving

Attention to detail

Cross-functional collaboration

Project management

Continuous improvement mindset

Formação

Bachelor's/Master's degree in Mechanical, Manufacturing, Production, or Tool Engineering

Ferramentas

Siemens NX CAM

NX Open API

Python

VB.NET

C#

Teamcenter AWC

AutoCAD

Descrição da vaga

Virtual Machining Engineer(CAPP)

Key Responsibilities

• Process Planning for Machining Components
  Develop detailed machining process plans for powertrain prismatic parts
  Define machining sequence, operation grouping, fixturing strategy, and datum selection in line with GD&T requirements.
  Select appropriate machine tools, cutting tools, and process parameters for each operation.
• Cycle Time Estimation & Machine/Resource Planning
  Estimate cycle times for each machining operation using standard time-study methods and CAM simulation data.
  Calculate the number of machines/stations required to meet given production volumes (takt time analysis, OEE considerations).
  Support capacity planning and line balancing studies for new programs.
• Toolpath Generation and Validation
  Generate toolpaths (roughing, semi-finishing, finishing) in NX CAM for milling, turning, drilling, and other machining operations.
  Perform toolpath simulation and collision/gouge checks to validate feasibility prior to shop floor deployment.
  Optimize toolpaths for surface finish, tool life, and cycle time reduction.
• Drawing & Documentation Evaluation
  Review and evaluate tool design drawings, fixture drawings, and process sheets for accuracy and manufacturability.
  Validate process sheets against component drawings, GD&T, and process capability requirements.
  Provide feedback/DFM (Design for Manufacturability) inputs to design teams.
• CAD/CAM Automation Project Delivery
  Design, develop, and deploy CAD/CAM automation solutions (knowledge-based engineering, NX Open, VB.NET/C#/Python scripting) to streamline process planning and programming workflows.
  Drive automation initiatives to reduce manual programming effort and improve first-time-right toolpath generation.
  Collaborate with cross-functional teams to identify automation opportunities and deliver measurable productivity improvements.

Required Qualifications

Bachelor's/Master's degree in Mechanical, Manufacturing, Production, or Tool Engineering.
6+ years of experience in CAD/CAM, process planning, or virtual machining.
Strong hands-on expertise in Siemens NX CAM (mandatory); familiarity with other CAM systems (Mastercam, CATIA CAM, Vericut) is a plus.
Sound knowledge of machining processes (milling, turning, drilling, boring), cutting tool technology, and fixture design principles.
Working knowledge of GD&T, process sheet/route sheet preparation, and tooling drawings.
Experience with cycle time estimation methods and capacity/machine planning.

Preferred Skills

Proficiency in NX Open API, Python, VB.NET, or C# for CAD/CAM automation.
Strong NX CAD, NXCAM and AutoCAD knowledge.
Strong working knowledge of Teamcenter AWC.
Understanding of lean manufacturing, takt time, and OEE concepts.
Experience working with global manufacturing engineering teams in an automotive or heavy engineering environment.

Key Competencies

Strong analytical and problem-solving skills.
Attention to detail in drawing/process validation.
Effective cross-functional collaboration (Design, Manufacturing, Quality).
Project management and ability to deliver automation initiatives independently.
Continuous improvement mindset.

Experience Level

Senior Level