Testing Engineer

USTBC ABB Installation Products Inc.; Nashik District; On-site; INR 600,000 - 1,200,000; Full time

Job summary

ABB Nashik is seeking a QA engineer for testing and inspection across manufacturing, FAT, HV tests, and CAPA execution. You will report to the LPG Operations Manager and drive FPY improvements.

The role requires a BE in Electrical Engineering and 3–5 years of GIS testing experience, including SAP QM and ISO documentation. On-site role in Nashik, India.

Qualifications

• BE in Electrical Engineering (full-time).
• 3–5 years of experience testing GIS equipment.
• Experience with FAT, relay, CT/PT, HV and PD testing.
• Review engineering drawings and develop testing plans.
• Experience with FAT interactions and quality plans.

Responsibilities

• Testing and inspection of products and processes at all manufacturing stages.
• Measure, analyze, and report process KPIs; conduct quality audits and drive improvements.
• Coordinate quality activities using Lean Six Sigma methods to enhance quality and efficiency.
• Perform CAPA for FPY improvement and defect reduction.
• Ensure SAP QM documentation and master data alignment with ISO standards.

Skills

Quality testing

CAPA analysis

FPY monitoring

HV testing

FAT testing

Schematic review

Customer interaction

Education

Bachelor's degree in Electrical Engineering (full-time)

Tools

SAP QM

Job description

At ABB, we help industries run leaner and cleaner-and every person here makes that happen. You'll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This Position reports to: Operations Manager

Your role and responsibilities

• Responsible for testing and inspection of products and processes at all stages of manufacturing, product testing, equipment calibration, and final inspection, reporting to the LPG Operations Manager.
• Measure, analyze, and report process KPIs; plan and conduct quality and process audits; and carry out continuous improvement and operational excellence initiatives.
• Coordinate quality activities and use ABB methodologies such as Lean Six Sigma (L6S) to enhance process efficiency and quality performance.
• Conduct defect analysis and implement corrective and preventive actions (CAPA) to improve First Pass Yield (FPY), minimize defects, reduce or eliminate CCRPs, and ensure timely resolution.
• Monitor and track key quality and testing KPIs, including on-time delivery, inspections, defect analysis, CAPA, and FPY. Ensure effective implementation of quality activities in the SAP QM module and maintain master data as required.
• Ensure proper documentation and standardization of inspection and quality procedures in accordance with ISO and organizational standards. Identify and resolve gaps in quality systems to support compliance and operational excellence.

The work model for the role is: #Li-Onsite

This role is contributing to the Electrification business in Distribution Solution division at Nashik, India.

Qualification for the role

• Degree in Electrical Engineering (should be full-time)
• Minimum 3 to 5 years of experience Testing of Gas Insulated Switchgear (GIS)
• Practical experience with Factory Acceptance Testing (FAT), relay testing, CT/PT testing, high-voltage (HV) testing, and partial discharge (PD) testing of MV switchgear (GIS/AIS).
• Ability to review engineering drawings, identify and fix schematic issues, resolve technical issues, and develop testing plans.
• Experience in customer interactions during FAT, preparation and review of quality plans, and handling customer complaints.
• Proficiency in measuring and monitoring First Pass Yield (FPY), ensuring equipment calibration, and configuring and testing protection relays.
• Knowledge of switchgear protection systems and complex electrical schematics. Knowledge of SAP Quality Management (SAP QM).

More about us

ABB's Distribution Solutions Division facilitates the efficient and reliable distribution, protection and control of power by improving electric power quality while improving the resilience of the grid. The Division offers segment-specific products and solutions that largely serve utilities, industry and infrastructure segments, often providing the requisite medium-voltage link between high-voltage transmission systems and low-voltage users. With ABB Ability enabled connected solutions at its core, the offering includes medium-voltage air- and gas-insulated switchgear (1 to 66 kilovolts), indoor and outdoor circuit breakers, reclosers, fuses, contactors, relays, instrument transformers, sensors, motor control centers, as well as low-voltage switchgear for the ANSI standard markets.

Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. We welcome people from all backgrounds and experiences.